Fused hermetic terminal assembly including a pin guard and lead wire end connection securing device associated therewith

Claim 2

A hermetic terminal assembly for a housing comprising: a cup-shaped body with a bottom having an inner and outer face and a rim extending from said inner face of said bottom, said bottom having at least one hole with a defined perimeter; a current conducting pin extending through said hole, said pin having an inner pin segment extending internally of said cup-shaped body and an outer pin segment extending externally of said cup-shaped body to receive and electrical lead wire end connection outside of said cut-shaped body with said inner pin segment serving to receive an electrical lead wire end connection disposed in said housing; a seal bonding said pin to said defined perimeter of said hole; said outer pin segment including a fuse-like area adjacent and completely outside said outer face of said bottom of said cup-shaped body; and an insulating thermally decomposable coating fully covering said fuse-like area, said coating having a lower decomposition temperature point than the melting point of said fuse-like area and including an arc suppressant, said coating when decomposed serving to fully cover the outer end of the inner pin segment and thereby abate electrical flow to said inner pin segment in the event of the melting of said fuse-like area due to abnormally excessive current conditions.

Claim 3

The hermetic terminal assembly of claim 1, and an electrically insulating sleeve surrounding said inner pin segment with one end of said sleeve embedded in said seal to minimize the possibility of electrical arcing between the pin and said cup-shaped body.

Claim 4

The hermetic terminal assembly of claim 1, said inner pin segment being of uniform cross-section throughout.

Claim 5

The hermetic terminal assembly of claim 1, said coating extending over both said fuse-like area and said outer face of said bottom, said coating being of a thickness to provide a current barrier.

Claim 6

The hermetic terminal assembly of claim 4, and a bonding primer between said outer face of said bottom and said coating.

Claim 7

The hermetic terminal assembly of claim 1, said outer pin segment including a lineally extending reduced diameter portion adjacent said outer face of said bottom forming said fuse-like area.

Claim 8

The hermetic terminal assembly of claim 1, said pin comprising a ferrous jacket and copper core, said core and jacket having a lineal portion adjacent said outer face of said bottom of said cup-shaped body reduced by rolling to provide said fuse-like area, said reduced lineal portion having a selected ferrous to copper diameter ratio.

Claim 9

The hermetic terminal assembly of claim 7, said ferrous to copper diameter ratio being approximately two (2) to one (1).

Claim 10

The hermetic terminal assembly of claim 1, said insulating coating comprising a silicon containing polymeric material with the residual powdered silica therein the event of decomposition acting as said arc suppressant.

Claim 11

The hermetic terminal assembly of claim 1, said hermetic terminal assembly having a current resistive protective pin guard and lead wire end connection securing device mounted thereon, said pin guard and lead wire end connection securing device having a slotted channel having an open end receiving and surrounding said rim and outer pin segment to allow the lead wire end connection to snuggly pass into said slotted channel and secure said lead wire end connection in said slotted channel to be fastened to the outer pin segment, said pin guard and lead wire end connection securing device surroundingly protecting said outer pin segment and also surroundingly protecting and securing said lead wire end connection when it is connected to said outer pin segment and acting as a diffuser in the event of hermetic terminal assembly leakage.

Claim 12

The hermetic terminal assembly with said pin guard and lead wire end connection securing device of claim 10, said pin guard and lead wire end connection securing device being bonded to said rim.

Claim 13

The hermetic terminal assembly with said pin guard and lead wire end connection securing device of claim 10, said pin guard and lead wire end connection securing device being of a temperature resistant plastic material.

Claim 14

The hermetic terminal assembly of claim 1, said bottom of said sup-shaped body having three spaced holes therein with a current conducting pin extending through each hole, each pin having an outer pin segment to each receive a lead wire end connection.

Claim 15

The hermetic terminal assembly of claim 13, said hermetic terminal assembly having an insulating and current resistive protective pin guard and lead wire end connection securing device in the configuration of a thimble frictionally fitted to said rim of said cup-shaped body, said insulating thimble including a partitioning wall therein providing a separate protective and diffuser subchannel for each outer pin segment and each lead wire end connection, each subchannel being slotted to snuggly receive therethrough a lead wire end connection for the outer pin segment extending in each subchannel.

Claim 16

The hermetic terminal assembly of claim 14, each of said subchannels being coextensive with a main channel and including a plurality of slots to allow adjustment for said lead wire end connections.

Claim 17

The hermetic terminal assembly of claim 1, said inner pin segment having an insulating sleeve surrounding said inner pin segment with one end of said sleeve embedded in said seal and including a sell recess at that end of said sleeve opposite said seal-embedded end to provide an extended oversurface, said wall recess being sized and configured to minimize arcing and optimize insulation.

Claim 18

A hermetic terminal assembly for a housing in combination with a pin guard and lead wire end connection securing device comprising: a cup-shaped body with a bottom having an inner and outer face and a rim extending from said inner face of said bottom, said bottom having three holes spaced in equilateral configuration, each with a defined perimeter; three current conducting cylindrical pins, each extending through one of said holes to have an outer pin segment extending externally of said housing to receive a lead wire end connection outside of said housing and an inner pin segment of uniform cross-section throughout said inner pin segment to receive a lead wire end connection disposed in said housing; glass seals bonding each of said pins to said defined perimeters of said holes; electrically insulating ceramic sleeves surrounding said inner segments of each of said pins with one end of each sleeve embedded in said glass seal for said surrounded inner pin segment and the opposite end having a well recess to provide an extended oversurface sized and configured to minimize arcing and optimize insulation; each of said pins comprising a steel jacketed copper core, said core and jacket having a lineal portion of each outer pin segment adjacent said outer face of said bottom said cup-shaped body reduced by rolling to provide a fuse-like area of steel to copper diameter ratio of approximately two (2) to one (1); a bonding primer covering the fuse-lie areas and the outer face of said bottom of said cup-shaped body; an integral rubber-like silicon containing coating of a thickness covering said bonding primer on said outer fuse-like areas of said pins and said outer face of said bottom, the thermal decomposition point of said bonding primer and said coating being lower than the melting point of said fuse-like areas so that during excessively abnormal current conditions the decomposed material serves as an arc suppressant; and a plastic, current and high temperature resistive, pin guard and lead wire end connection securing device in the form of an open end thimble contoured at its open end to include a main channel, said open end of said thimble being frictionally fitted over said rim of said cup-shaped body to be firmly bonded thereto, said thimble being divided by an integral separator to provide three longitudinally extending subchannels coextensive with said main channel to each snuggly receive and surround one of said outer pin segments and a lead wire end connection therefor, each of said subchannels being slotted along the outer wall thereof to receive therethrough and secure the lead wire end connection for said outer pin segment.

Claim 19

A hermetic terminal assembly for a housing in combination with a pin guard and lead wire end connection securing device comprising: a cup-shaped body with a bottom having an inner and outer face and a rim extending from said inner face of said bottom, said bottom having three holes spaced in equilateral configuration, each with a defined perimeter; three current conducting cylindrical pins, each extending through one of said holes to have an outer pin segment extending externally of said housing to receive a lead wire end connection outside of said housing and an inner pin segment of uniform cross-section throughout said inner pin segment to receive a lead wire end connection disposed in said housing; glass seals bonding each of said pins to said defined perimeters of said holes; electrically insulating ceramic sleeves surrounding said inner segments of each of said pins with one end of each sleeve embedded in said glass seal for said surrounded inner pin segment and the opposite end having a well recess to provide an extended oversurface sized and configured to minimize arcing and optimize insulation; each of said pins comprising a steel jacketed copper core, said core and jacket having a lineal portion of each outer pin segment adjacent said outer face of said bottom said cup-shaped body reduced by rolling to provide a fuse-like area of steel to copper diameter ratio of approximately two (2) to one (1); a bonding primer covering the fuse-lie areas and the outer face of said bottom of said cup-shaped body; an integral rubber-like silicon containing coating of a thickness covering said bonding primer on said outer fuse-like areas of said pins and said outer face of said bottom, the thermal decomposition point of said bonding primer and said coating being lower than the melting point of said fuse-like areas so that during excessively abnormal current conditions the decomposed material serves as an arc suppressant; and a plastic, current and high temperature resistive, pin guard and lead wire end connection securing device in the form of an open end thimble contoured at its open end to include a main channel, said open end of said thimble being frictionally fitted over said rim of said cup-shaped body to be firmly bonded thereto, said thimble being divided by an integral separator to provide three longitudinally extending subchannels coextensive with said main channel to each snuggly receive and surround one of said outer pin segments and a lead wire end connection therefor, each of said subchannels being slotted along the outer wall thereof to receive therethrough and secure the lead wire end connection for said outer pin segment.

Claim 20

In combination with a hermetic terminal assembly having at least one protruding fuse-like outer pin segment to be fastened to a lead wire end connection, a current resistive protective pin guard and lead wire end connection securing device engaging said terminal assembly, said protective pin guard and lead wire end connection securing device including an enclosed channel having an open end sized to engagingly receive and protect said fuse-like outer pin segment within said channel, said channel acting as a diffuser in the event of terminal assembly leakage and including a slot to receive and secure said lead wire end connection therein to be fastened to said fuse-like outer pin segment.

Claim 21

In combination with a hermetic terminal assembly having at least one protruding fuse-like outer pin segment to be fastened to a lead wire end connection, a current resistive protective pin guard and lead wire end connection securing device engaging said terminal assembly, said protective pin guard and lead wire end connection securing device including an enclosed channel having an open end sized to engagingly receive and protect said fuse-like outer pin segment within said channel, said channel acting as a diffuser in the event of terminal assembly leakage and including a slot to receive and secure said lead wire end connection therein to be fastened to said fuse-like outer pin segment.

Claim 22

The combination of claim 18, said pin guard and lead wire end connection securing device being of stable, flexible plastic in the configuration of an open-ended main channel defining a hollow thimble sized and contoured to allow the end thereof to friction-fit to said terminal assembly.

Claim 23

The combination of claim 19, said hermetic terminal assembly having at least two spaced outer pin segments and said thimble having an integral spider disposed therein to divide said main channel defined by said open-ended hollow thimble into at least two coextensive subchannels to provide a separate subchannel for each of said outer pin segments.

Claim 24

The combination of claim 20, including at least one lineally extending slot in the outer peripheral wall of each subchannel sized to snugly receive and secure a lead wire end connection.

Claim 25

The combination of claim 21, including at least two lineally extending slots in a subchannel to allow alternative slot selection for a lead wire end connection.