High temperature bearing

Claim 1

A high speed, non-lubricated bearing assembly for providing rotational support within a stationary housing in a hot gas environment, comprising: an axially extending, rotatable shaft having a ceramic outer surface with a lapped, smooth surface finish of approximately 8 microinches or less; and a plurality of carbon-graphite bearing segments circumferentially surrounding said shaft, said segments together presenting an inner diameter surface adjacent and uniformly closely fitting said ceramic outer surface, said inner diameter surface of said segments having a non-lapped finish from about 30 to about 60 microinches, each of said segments having a gas receiving pocket on said inner diameter surface, said pocket comprising a depression of rectangular configuration bounded on three sides by lands, and having an axial slot extending the entire axial width of said segment and communicating said unbounded side of said pocket with said hot gas environment on both sides of said bearing, said pockets configured and arranged to self-generate a gas film support between said adjacent inner and outer diameter surfaces upon rotation of said shaft, said axial slot being of sufficient depth and circumferential length to provide adequate hot gas flow into said pocket without additional pressurization to develop the gas film.

Claim 11

A method of providing rotational bearing support capable of withstanding side loads of at least 10 pounds without the use of lubricants for a member rotating at high speeds of more than 20,000 RPM in an oxygen bearing atmosphere of up to approximately 1,200° F., comprising the steps of: providing a ceramic outer surface on the rotating member with a lapped, smooth surface finish of about 8 microinches or less; surrounding the ceramic outer surface with a plurality of closely fitting carbon graphite segments having a non-lapped surface finish of about 30 to 60 microinches and having depressed pockets facing the ceramic surface; placing said pockets in fluid communications with said oxygen bearing atmosphere via an axial slot extending the entire width of said carbon graphite segments, said axial slot being of sufficient depth and circumferential length to provide adequate hot gas flow into said pocket without additional pressurization to develop the gas film; suctioning a flow of gas from said oxygen bearing atmosphere through said axial slot and into said pockets by virtue of rotation of said member; developing a gas film bearing support between said segments and said ceramic outer surface from said flow of gas; and maintaining relatively uniform clearance between said segments and said member by mounting said segments to a stationary housing to substantially prevent pivoting of said segments toward and away from said member.

Claim 12

A method of providing rotational bearing support capable of withstanding side loads of at least 10 pounds without the use of lubricants for a member rotating at high speeds of more than 20,000 RPM in an oxygen bearing atmosphere of up to approximately 1,200° F., comprising the steps of: providing a ceramic outer surface on the rotating member with a lapped, smooth surface finish of about 8 microinches or less; surrounding the ceramic outer surface with a plurality of closely fitting carbon graphite segments having a non-lapped surface finish of about 30 to 60 microinches and having depressed pockets facing the ceramic surface; placing said pockets in fluid communications with said oxygen bearing atmosphere via an axial slot extending the entire width of said carbon graphite segments, said axial slot being of sufficient depth and circumferential length to provide adequate hot gas flow into said pocket without additional pressurization to develop the gas film; suctioning a flow of gas from said oxygen bearing atmosphere through said axial slot and into said pockets by virtue of rotation of said member; developing a gas film bearing support between said segments and said ceramic outer surface from said flow of gas; and maintaining relatively uniform clearance between said segments and said member by mounting said segments to a stationary housing to substantially prevent pivoting of said segments toward and away from said member.