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US5016333A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for manufacturing piezoelectric polymer transducers

Assignee: Umist Ventures Ltd
•
Filing: 1989-12-18
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Granted: 1991-05-21
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Expires: 2009-12-18
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Abstract

Abstract A piezoelectric transducer of piezoelectric plastic material comprises a body and activated transducer film formed integrally. Electrodes are formed on opposite sides of the film, and a backing material supports the film on one side. The transducer may be formed by molding, applying the electrodes and activating the film by means of a corona discharge.

Inventors

  • 👤 Peter A. Payne
  • 👤 Mark Nicholls

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 12:39
CPC Classifications
H; H10; H10N; H10N30/00; H10N30/01; H10N30/09; H10N30/098; H04; H04R; H04R17/00; H04R17/005; Y; Y10; Y10S; Y10S310/00; Y10S310/80; Y10T; Y10T29/00; Y10T29/42

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 148 words
A method of manufacturing a piezoelectric transducer comprising the steps of: forming a transducer assembly in a mold having inner and outer mold parts, the transducer assembly comprising a transducer film and a body integral with the film, the transducer film and body being made of piezoelectric plastic materials; removing the inner mold part from the transducer assembly exposing a first opposite side of the transducer film; forming a first electrode on the first opposite side, the transducer film being supported by the outer mold part during the step of forming the first electrode; placing backing material within the body; removing the outer mold part from the transducer assembly to expose a second opposite side of the transducer film; forming a second electrode on the second opposite side, the backing material supporting the transducer film during the step of forming the second electrode; and activating the piezoelectric film.
Claim 2
Independent Claim 148 words
A method of manufacturing a piezoelectric transducer comprising the steps of: forming a transducer assembly in a mold having inner and outer mold parts, the transducer assembly comprising a transducer film and a body integral with the film, the transducer film and body being made of piezoelectric plastic materials; removing the inner mold part from the transducer assembly exposing a first opposite side of the transducer film; forming a first electrode on the first opposite side, the transducer film being supported by the outer mold part during the step of forming the first electrode; placing backing material within the body; removing the outer mold part from the transducer assembly to expose a second opposite side of the transducer film; forming a second electrode on the second opposite side, the backing material supporting the transducer film during the step of forming the second electrode; and activating the piezoelectric film.
Claim 3
Independent Claim 144 words
A method of manufacturing a piezoelectric transducer comprising the steps of: forming a transducer assembly in a mold having inner and outer mold parts, the transducer assembly comprising a transducer film and a body integral with the film, the transducer film and body being made of piezoelectric plastic materials; removing the inner mold part from the transducer assembly exposing a first opposite side of the transducer film; forming a first electrode on the first opposite side, the transducer film being supported by the outer mold part during the step of forming the first electrode; placing backing material within the body; removing the outer mold part from the transducer assembly to expose a second opposite side of the transducer film; and forming a second electrode on the second opposite side, the backing material supporting the transducer film during the step of forming the second electrode.
Claim 4
Independent Claim 144 words
A method of manufacturing a piezoelectric transducer comprising the steps of: forming a transducer assembly in a mold having inner and outer mold parts, the transducer assembly comprising a transducer film and a body integral with the film, the transducer film and body being made of piezoelectric plastic materials; removing the inner mold part from the transducer assembly exposing a first opposite side of the transducer film; forming a first electrode on the first opposite side, the transducer film being supported by the outer mold part during the step of forming the first electrode; placing backing material within the body; removing the outer mold part from the transducer assembly to expose a second opposite side of the transducer film; and forming a second electrode on the second opposite side, the backing material supporting the transducer film during the step of forming the second electrode.
Claim 5
Independent Claim 31 words
A method as claimed in claims 1 or 2 wherein in the step of forming a transducer assembly, the transducer film formed had a thickness of less than about 40 μm.
Claim 6
Dependent Claim 19 words
A method as claimed in claim 3 wherein the film has a thickness of less than about 25 μm.
Claim 7
Dependent Claim 18 words
A method as claimed in claim 4 wherein the film formed has a thickness of about 3 μm.
Claim 8
Independent Claim 31 words
A method as claimed in claims 1 or 2 wherein in the step of forming a transducer assembly, the film and body are integrally molded of the same piezoelectric plastics material.
Claim 9
Independent Claim 36 words
A method as claimed in claims 1 or 2 wherein in the step of forming a transducer assembly, the piezoelectric plastic materials are selected from the group consisting of polyvinyldifluoride, copolymer of vinylidene fluoride and trifluoroethylene.
Claim 10
Independent Claim 22 words
A method as claimed in claims 1 or 2 wherein the mold parts are used in the activation of the piezoelectric film.
Claim 11
Independent Claim 24 words
A method as claimed in claims 1 or 2 wherein in the step of forming a transducer assembly, the transducer film formed is curved.
Claim 12
Independent Claim 22 words
A method as claimed in claims 1 or 2 wherein at least one of the electrodes is embedded in the transducer film.
Claim 13
Independent Claim 20 words
A method as claimed in claims 1 or 2 wherein both of the electrodes are embedded in the transducer film.

References Cited (Backward Citations)

US4384394A Cited
GB2044992A Cited
US4346505A Cited
GB2059151A Cited
GB2070505A Cited
GB2070891A Cited
US4549107A Cited
EP0112562A2 Cited
GB2150252A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-05-20 1994-11-19 1995-05-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-05-20 1998-11-19 1999-05-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-05-20 2002-11-19 2003-05-21 $7700.00 Window Closed / Lapsed

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