Flat IC chip connector

Claim 2

An electrical connector (22) for electrically connecting contact pads arranged in an array on a planar surface of a first substrate (10) to respective contact pads arranged in a corresponding array on a planar surface of a second substrate (14), comprising: a plurality of electrically conductive and generally planar contact members (44); dielectric holding means (54) for holding said contact members (44) generally coplanar to each other and in a planar array corresponding to the arrays of said contact pads; each of said contact members (44) having bent portions (63, 65) with at least one bent portion (63) extending out of the plane of said each contact member and said planar array of contact members in a first direction and at least one bent portion (65) extending out of the plane of said each contact member and said planar array of contact members in a second direction; and said dielectric holding means (54) being arranged (56) to expose the bent portions (63, 65) of said contact members (44) for engagement with respective ones of said contact pads.

Claim 3

The connector according to claim 1 wherein said dielectric holding means includes: a first layer of dielectric material disposed on a first side of the contact members; a second layer of dielectric material disposed on the opposite side of the contact members; and means for securing said contact members between said first and second layers.

Claim 4

The connector according to claim 2 wherein said securing means includes adhesive applied to the surface of each of said layers that engages the contact members.

Claim 5

The connector according to claim 2 wherein said layers are perforated so as to expose the bent portions of the contact members.

Claim 6

An electrical connector assembly for electrically connecting contact pads arranged in an array on a planar surface of a first substrate (10) to respective contact pads arranged in a corresponding array on a planar surface of a second substrate (14), comprising: a connector (22) including: a plurality of electrically conductive and generally planar contact members (44); dielectric holding means (54) for holding said contact members (44) generally coplanar to each other and in a planar array corresponding to the arrays of said contact pads; each of said contact members (44) having bent portions (63, 65) with at least one bent portion (63) extending out of the plane of said each contact member and said planar array of contact members in a first direction and at least one bent portion (65) extending out of the plane of said each contact member and said planar array of contact members in a second direction; and said dielectric holding means (54) being arranged (56) to expose the bent portions of said contact members (44) for engagement with respective ones of said contact pads; and fastening means (24, 26) for locating and holding said connector (22) between said first and second substrates (10, 14) so that the bent portions (63, 65) of the contact members (44) engage respective corresponding ones of the contact pads on the first and second substrates (10, 14).

Claim 7

An electrical connector assembly for electrically connecting contact pads arranged in an array on a planar surface of a first substrate (10) to respective contact pads arranged in a corresponding array on a planar surface of a second substrate (14), comprising: a connector (22) including: a plurality of electrically conductive and generally planar contact members (44); dielectric holding means (54) for holding said contact members (44) generally coplanar to each other and in a planar array corresponding to the arrays of said contact pads; each of said contact members (44) having bent portions (63, 65) with at least one bent portion (63) extending out of the plane of said each contact member and said planar array of contact members in a first direction and at least one bent portion (65) extending out of the plane of said each contact member and said planar array of contact members in a second direction; and said dielectric holding means (54) being arranged (56) to expose the bent portions of said contact members (44) for engagement with respective ones of said contact pads; and fastening means (24, 26) for locating and holding said connector (22) between said first and second substrates (10, 14) so that the bent portions (63, 65) of the contact members (44) engage respective corresponding ones of the contact pads on the first and second substrates (10, 14).

Claim 8

The assembly according to claim 5 wherein said first and second substrates (10, 14) and said connector (22) are each formed with a plurality of apertures (36) which are in alignment when said first and second substrates (10, 14) and said connector (22) are stacked so that the contact pads of said first and second substrates (10, 14) are connected via said connector (22), and said fastening means (24, 26) includes locating means (34) extending through at least two sets of said aligned apertures (36).

Claim 9

The assembly according to claim 6 wherein said fastening means further includes: a first member (24) on the side of said second substrate (14) opposite the contact pads; a second member (30) on the side of said first substrate (10) opposite the contact pads; and means (38, 42) for coupling said first and second members (24, 30) to said locating means (34) so as to apply a compressive force to said connector (22) through said first and second substrates (10, 14).

Claim 10

The assembly according to claim 7 wherein said first (24) and second (30) members are relatively rigid and are bowed toward said first and second substrates (10, 14) in their free states, said coupling means (38, 42) being arranged to flatten said first and second members (24, 30) upon coupling said first and second members (24, 30) to said locating means so as to apply a substantially uniform force per unit area to said first and second substrates (10, 14).

Claim 11

The assembly according to claim 6 wherein said fastening means further includes: a cover member (24) on the side of said second substrate (14) opposite the contact pads; a clamp member (26) on the side of said first substrate (10) opposite the contact pads, said clamp member (26) having a base portion (30) and a pair of spaced apart elongated extension members (34) extending from and substantially orthogonal to said base portion (30), each of said extension members (34) extending through a respective set of said aligned apertures (36); and means (38) for attaching the distal ends (42) of said extension members (34) to said cover member (24) so as to apply a compressive force to said connector (22) through said first and second substrates (10, 14).

Claim 12

The assembly according to claim 9 wherein: said cover member (24) is relatively rigid, substantially planar, and bowed toward said second substrate (14) in its free state; said base portion (30) of said clamp member (26) is relatively rigid, substantially planar, and bowed toward said first substrate (10) in its free state; said cover member (24) and said base portion (30) becoming flattened upon attachment of the distal ends (42) of said extension members (34) to said cover member (24) so as to apply a substantially uniform force per unit area to said first and second substrates (10, 14).

Claim 13

The assembly according to claim 9 wherein said cover member (24) is formed with a pair of spaced apart apertures (38) each adapted to accept the distal end (42) of a respective extension member (34) therethrough and said attaching means includes portions formed on the distal ends (42) of said extension members (34) adapted to be bent after insertion through a respective cover member aperture (38) to prevent the subsequent withdrawal therefrom.

Claim 14

The assembly according to claim 5 wherein said dielectric holding means includes: a first layer of dielectric material disposed on a first side of the contact members; a second layer of dielectric material disposed on the opposite side of the contact members; and means for securing said contact members between said first and second layers.

Claim 15

The assembly according to claim 12 wherein said securing means includes adhesive applied to the surface of each of said layers that engages the contact members.

Claim 16

The assembly according to claim 12 wherein said layers are perforated so as to expose the bent portions of the contact members.