Multicomponent panel system and method as assembly

Claim 1

A prefabricated multicomponent panel system, comprising: (a) a machined, one-piece plate having a generally T-shaped cross-section and including a stepped-up portion rectangular in cross-section and a base portion rectangular in cross-section, the base portion being of greater width than the stepped-up portion; (b) a honeycomb panel structure having two spaced-apart, parallel sheets separated by a honeycomb structure intermediate thereof, the honeycomb structure defining a plurality of openings extending perpendicularly of the sheets, inside surfaces of the sheets of the honeycomb panel being machined along edge portions of the panel, the stepped-up portion of the plate being insertable intermediate of the sheets in a tight-fitting relationship; (c) a machined panel corner structure comprising two honeycomb panels interconnected to form a ninety degree angle; (d) a spline member being rectangular in cross-section and comprising two spaced-apart parallel sheets separated by a honeycomb structure, the outside surfaces of the spline member being machined to enable insertion of the spline member between the sheets of the honeycomb panel in a tight-fitting relationship; and (e) a one-piece, solid, generally U-shaped trim member having a base intermediate of two parallel, spaced-apart sides, inner surfaces of the sides being machined to enable insertion of the spline between the sides of the trim member in a tight-fitting relationship.