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US5014396A Expired / Lapsed US ⏱️ 0.0 years remaining

Non-woven article made of a heat-resisting material, method for manufacturing the article and apparatus for implementing the method

Assignee: PARGRO OF PARAINEN FINLAND A CORP OF FINLAND Oy AB
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Filing: 1989-02-15
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Granted: 1991-05-14
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Expires: 2009-02-15
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Abstract

Abstract In a method for manufacturing the fiber-containing article, the discontinuous fibers, intermingled with fibers serving as a binder, are couched into a fiber mat in such a manner that the discontinuous fibers are advanced into contact with an air flow which carries them up to a conveying level where the fibers become randomly directed and the fiber-carrying air flow is passed through this level.

Inventors

  • 👤 Jorma Nieminen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 14:09
CPC Classifications
D; D04; D04H; D04H1/00; D04H1/70; D04H1/72; D04H1/732; D04H1/40; D04H1/42; D04H1/4209; D04H1/4218; D04H1/4382; D04H1/43835; D04H1/44; D04H1/46; D04H1/48; D04H1/485; D04H1/54; D04H1/542; D04H1/55; D04H1/736; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2904; Y10T428/2905; Y10T442/00; Y10T442/60; Y10T442/699

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 143 words
A method for manufacturing a discontinuous fiber-containing article from ceramic fibers, glass fibers, mineral fibres or a mixture thereof in which said fibers are couched into a mat of randomly oriented fibers having a uniform weight per unit area, said method comprising the steps of: forming fibres into a substantially uniform fiber mat at a first conveying level which carries the fiber mat forward; advancing the fiber mat into an air flow passed through the first conveying level to carry said fiber mat to a second conveying level, which at the air flow path is positioned opposite to the first level, and carries the fibres forward, so that the fibres are removed from the first conveying level and are randomly directed and settle as a fiber mat on the second conveying level, said fibre-carrying air flow being passed through the second conveying level.
Claim 2
Independent Claim 143 words
A method for manufacturing a discontinuous fiber-containing article from ceramic fibers, glass fibers, mineral fibres or a mixture thereof in which said fibers are couched into a mat of randomly oriented fibers having a uniform weight per unit area, said method comprising the steps of: forming fibres into a substantially uniform fiber mat at a first conveying level which carries the fiber mat forward; advancing the fiber mat into an air flow passed through the first conveying level to carry said fiber mat to a second conveying level, which at the air flow path is positioned opposite to the first level, and carries the fibres forward, so that the fibres are removed from the first conveying level and are randomly directed and settle as a fiber mat on the second conveying level, said fibre-carrying air flow being passed through the second conveying level.
Claim 3
Dependent Claim 77 words
A method according to claim 1, wherein the first conveying level is located at the air flow path below the second conveying level, whereby the conveying surface of the first conveying level faces upwards and the conveying surface of the second conveying level faces downwards, and wherein said fibres are being picked up by means of an upward-directed air flow from the top of the first conveying level to the bottom surface of the second conveying level.
Claim 4
Dependent Claim 65 words
A method according to claim 1, wherein said substantially uniform fiber mat on the first conveying level is formed by advancing the fibre mat by means of feeder device towards the surface of a fast-rotating studded roll, from which the fibres are passed by means of an air flow to the first conveying level and the air flow is passed through the first conveying level.
Claim 5
Dependent Claim 65 words
A method according to claim 3, wherein the first conveying level comprises a first section including an air-permeable conveyor wire onto which the fibres are advanced by means of an air flow from the studded roll and a second section downstream of the first section including a foraminous conveyor, through which the air flow is blown, for carrying the fibres to the second conveying level.
Claim 6
Dependent Claim 69 words
A method according to claim 1, wherein the starting material for said fiber mat comprises non pre-treated mineral fibres containing beads and other impurities, and wherein prior to forming said mat on said first conveying level, the bundles of fibres are advanced towards the surface of a fast-rotating studded roll, whereat the beads contained in the fibres are removed by means of a mechanical impact caused by the studs.
Claim 7
Dependent Claim 70 words
A method according to claim 4, wherein the starting fiber material for said fiber mat comprises non pre-treated mineral fibres containing beads and other impurities, and wherein prior to forming said mat on said first conveying level, the bundles of fibres are advanced towards the surface of a fast-rotating studded roll, whereat the beads contained in the fibres are removed by means of a mechanical impact caused by the studs.
Claim 8
Dependent Claim 30 words
A method according to claim 5, wherein after removal of the beads, the fibres are separated from the beads and other impurities by entrapping the fibres in an air flow.
Claim 9
Dependent Claim 25 words
A method according to claim 1, wherein the fiber mat includes fibers which function as binders when said fiber mat is subjected to fiber-binding conditions.

References Cited (Backward Citations)

US2468827A Cited
GB993902A Cited
US3644078A Cited
GB1287055A Cited
DE2407058A1 Cited
GB1426681A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-05-13 1994-11-12 1995-05-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-05-13 1998-11-12 1999-05-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-05-13 2002-11-12 2003-05-14 $7700.00 Window Closed / Lapsed

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