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US5006618A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparing high density or medium density polymers

Assignee: Mobil Oil AS
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Filing: 1990-01-31
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Granted: 1991-04-09
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Expires: 2010-01-31
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Abstract

Abstract There is disclosed a catalyst composition for the polymerization of olefins, particularly alpha-olefins. The composition is prepared by synthesizing a catalyst precursor and then combining it with a conventional catalyst activator. The precursor is synthesized by: (a) contacting a solid, porous carrier with an aluminum compound; (b) contacting the resulting product with a mixture of vanadium and titanium compounds; and, (c) contacting the product with an ether. The catalyst composition is used with a conventional activator and, preferably, a halogenating agent in the polymerization medium to produce broad molecular weight distribution, high molecular weight HDPE or medium density, broad molecular weight distribution, high molecular weight resins which can be made into high strength films.

Inventors

  • 👤 Nemesio D. Miro

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 04:24
CPC Classifications
C; C08; C08F; C08F10/00; C08F10/02; C08F110/00; C08F110/02; C08F210/00; C08F210/16

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 200 words
A process for polymerizing at least one olefin comprising conducting the polymerization in the presence of a catalyst composition prepared by a method comprising the steps of: (I) preparing a catalyst precursor by a method comprising: (a) contacting a solid, porous carrier with an aluminum compound of the formula R.sub.k AlZ.sub.(3-k) (I) where R is a C 1 -C 10 alkyl group, Z is a halogen and k is 1,2, or 3; (b) contacting the product of step (a) with a mixture containing a vanadium compound of the formula VO.sub.m X.sub.(n-2m) (II) where X is a halogen, m is 0 or 1 and n is 2,3,4 or 5, and a titanium compound of the formula TiX'.sub.4 (III) where X' is a halogen; (c) contacting the product of step (b) with an ether selected from the group consisting of an alkyl ether having 2 to 18 carbon atoms, an alkyl/aryl ether having 2 to 18 carbon atoms, or a silane ether of the formula R"Si(OR'").sub.m R.sup.IV.sub.(3-m) (IV) where R", R'" and R IV are the same or different alkyl or aryl groups and m is 1,2,or 3; and (II) activating the precursor by combining it with an olefin polymerization catalyst activator.
Claim 2
Dependent Claim 200 words
A process for polymerizing at least one olefin comprising conducting the polymerization in the presence of a catalyst composition prepared by a method comprising the steps of: (I) preparing a catalyst precursor by a method comprising: (a) contacting a solid, porous carrier with an aluminum compound of the formula R.sub.k AlZ.sub.(3-k) (I) where R is a C 1 -C 10 alkyl group, Z is a halogen and k is 1,2, or 3; (b) contacting the product of step (a) with a mixture containing a vanadium compound of the formula VO.sub.m X.sub.(n-2m) (II) where X is a halogen, m is 0 or 1 and n is 2,3,4 or 5, and a titanium compound of the formula TiX'.sub.4 (III) where X' is a halogen; (c) contacting the product of step (b) with an ether selected from the group consisting of an alkyl ether having 2 to 18 carbon atoms, an alkyl/aryl ether having 2 to 18 carbon atoms, or a silane ether of the formula R"Si(OR'").sub.m R.sup.IV.sub.(3-m) (IV) where R", R'" and R IV are the same or different alkyl or aryl groups and m is 1,2,or 3; and (II) activating the precursor by combining it with an olefin polymerization catalyst activator.
Claim 3
Dependent Claim 44 words
A process of claim 1 which is conducted in the presence of a halogenating agent of the formula: MH.sub.n X".sub.(p-n) where M is Si, C, Ge or Sn, X" is a halogen, n is 0,1,2 or 3, and p is the valence of M.
Claim 4
Dependent Claim 14 words
A process of claim 2 wherein R is a C 2 -C 5 alkyl
Claim 5
Dependent Claim 11 words
A process of claim 3 wherein R is an ethyl group.
Claim 6
Dependent Claim 9 words
A process of claim 4 wherein k is 3.
Claim 7
Dependent Claim 21 words
A process of claim 5 wherein X and X' are each the same or different and they are bromine or chlorine.
Claim 8
Dependent Claim 12 words
A process of claim 6 wherein X and X' are each chlorine.
Claim 9
Dependent Claim 16 words
A process of claim 7 wherein the vanadium compound of the formula (II) is vanadium oxytrichloride.
Claim 10
Dependent Claim 17 words
A process of claim 8 wherein the ether is a cyclic alkyl ether or a silane ether.
Claim 11
Dependent Claim 50 words
A process of claim 9 wherein the ether is a cyclic alkyl ether having 2 to 7 carbon atoms or a silane ether of the formula R" Si(OR'").sub.m R.sup.IV.sub.(3-m) where R", R'", and RIV are the same or different alkyl or aryl groups and m is 1, 2 or 3.
Claim 12
Dependent Claim 27 words
A process of claim 10 wherein R" is an aryl group and R'" and R IV are the same or different C 1 -C 4 alkyl groups.
Claim 13
Dependent Claim 12 words
A process of claim 11 wherein the ether is tetrahydrofuran or phenyltrimethoxysilane.
Claim 14
Dependent Claim 10 words
A process of claim 12 wherein the ether is tetrahydrofuran.
Claim 15
Dependent Claim 21 words
A process of claim 13 wherein the amount of the tetrahydrofuran is about 0.1 to about 2.0 mmoles/gram of the carrier.
Claim 16
Dependent Claim 21 words
A process of claim 14 wherein the amount of the tetrahydrofuran is about 0.5 to about 1.5 mmoles/gram of the carrier.
Claim 17
Dependent Claim 18 words
A process of claim 15 wherein the amount of the tetrahydrofuran is about 1.0 mmole/gram of the carrier.
Claim 18
Dependent Claim 27 words
A process of claim 16 wherein the molar ratio of V per weight unit of the carrier is about 0.3 to about 2.0 mmole/gram of the carrier.
Claim 19
Dependent Claim 27 words
A process of claim 17 wherein the molar ratio of V per weight unit of the carrier is about 0.7 to about 1.3 mmole/gram of the carrier.
Claim 20
Dependent Claim 24 words
A process of claim 18 wherein the molar ratio of V per weight unit of the carrier is about 1.0 mmole/gram of the carrier.
Claim 21
Dependent Claim 27 words
A process of claim 19 wherein the molar ratio of Ti per unit weight of the carrier is about 0.05 to about 1.0 mmoles/gram of the carrier.
Claim 22
Dependent Claim 27 words
A process of claim 20 wherein the molar ratio of Ti per unit weight of the carrier is about 0.1 to about 0.4 mmoles/gram of the carrier.
Claim 23
Dependent Claim 24 words
A process of claim 21 wherein the molar ratio of Ti per unit weight of the carrier is about 0.2 mmoles/gram of the carrier.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-04-08 1994-10-08 1995-04-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-04-08 1998-10-08 1999-04-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-04-08 2002-10-08 2003-04-09 $7700.00 Window Closed / Lapsed

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