Compact rectilinear heat exhanger

Claim 2

A heat exchange module for use with a plurality of similar modules to form an annular recuperator for use in a gas turbine engine, the module comprising: a center section having a generally rectangular cross-sectional shape, said center section having a first gas inlet side, a second opposite gas outlet side and a heat transfer means, said heat transfer means comprising means for conduiting gases from said gas inlet side to said gas outlet side, means for conduiting air through said center section, and rectilinear heat transfer surface means for transferring heat from gases passing through said heat transfer means to air passing through said heat transfer means; a first side section adjacent a third side of said center section, said first side section having a generally triangular cross-sectional shape with a relatively small portion proximate said first gas inlet side of said center section, said first side section having at least one first air conduit therein communicating with said means for conduiting air in said center section; and a second side section adjacent a fourth side of said center section whereby the module can be placed adjacent similar modules with said first side section of the module being located opposite a second side section of a similar module and said second side section of the module being located opposite a first side section of another similar module to help form a recuperator with a center aperture having first gas inlet sides of the modules substantially defining of a center aperture.

Claim 3

A module as in claim 1 wherein the module comprises a plurality of plates fixed together to form the module.

Claim 4

A module as in claim 1 further comprising a first end plate and a second end plate.

Claim 5

A module as in claim 1 wherein said second side section has a general triangular cross-sectional shape with a relatively small portion proximate said first gas inlet side of said center section.

Claim 6

A module as in claim 4 wherein said second side section has at least one second air conduit therein for communicating with said means for conduiting air in said center section.

Claim 7

A module as in claim 5 wherein said means for conduiting air in said heat transfer means comprises a first plurality of relatively triangular shaped conduits extending from said at least one first air conduit along a top portion of said heat transfer surface means to allow air to be relatively uniformly delivered to said heat transfer surface means.

Claim 8

A module as in claim 6 wherein said means for conduiting air in said heat transfer means comprises a second plurality of relatively triangular shaped conduits extending from said at least one second air conduit along a bottom portion of said heat transfer surface means to allow air to be relatively uniformly removed from said heat transfer surface means.

Claim 9

A module as in claim 1 wherein said rectilinear heat transfer surface means comprises a plurality of fluid channels extending generally perpendicular between said gas inlet side and said gas outlet side.

Claim 10

A module as in claim 7 wherein said at least one first air conduit can deliver air to said first plurality of relatively triangular shaped conduits relatively evenly.

Claim 11

A module as in claim 1 wherein said first side section comprises a first air inlet conduit and a second air outlet conduit.

Claim 12

A module as in claim 1 further comprising means for making a sealing engagement of the module with a similar module.

Claim 13

A gas turbine engine having a compressor, a combustor, a turbine, a gas exhaust section and a recuperator located in the gas exhaust section for transferring heat from relatively hot exhaust gases to relatively cool air from the compressor for delivery to the combustor, the engine comprising: at least five heat exchange modules forming said recuperator, each module having a center section with a relatively rectangular cross-sectional shape and at least one side section with a relatively triangular cross-sectional shape, said center section having a heat transfer means therein, said at least one side section having at least one air conduit for conduiting air into said center section with said at least one side section being relatively small proximate a first gas inlet side of said center section, each of said modules having a first side formed by said at least one side section and a second opposite side with said first side of each module being located proximate said second side of an adjacent module to form a polygonal loop, said first gas inlet side of said modules substantially forming a recuperator center aperture; and gas exhaust collector means comprising an exhaust gas collector having a generally U-shaped cross-section with a gas inlet at a front section and a gas outlet at a top section, said recuperator being located in said collector with a first side of a first module and a second side of a second module in close proximity to a bottom section of said collector with a space between said recuperator and said collector whereby gases can enter said recuperator center aperture, pass through said center sections, and exit said recuperator at said space while transferring heat to air passing through said recuperator.

Claim 14

A gas turbine engine having a compressor, a combustor, a turbine, a gas exhaust section and a recuperator located in the gas exhaust section for transferring heat from relatively hot exhaust gases to relatively cool air from the compressor for delivery to the combustor, the engine comprising: at least five heat exchange modules forming said recuperator, each module having a center section with a relatively rectangular cross-sectional shape and at least one side section with a relatively triangular cross-sectional shape, said center section having a heat transfer means therein, said at least one side section having at least one air conduit for conduiting air into said center section with said at least one side section being relatively small proximate a first gas inlet side of said center section, each of said modules having a first side formed by said at least one side section and a second opposite side with said first side of each module being located proximate said second side of an adjacent module to form a polygonal loop, said first gas inlet side of said modules substantially forming a recuperator center aperture; and gas exhaust collector means comprising an exhaust gas collector having a generally U-shaped cross-section with a gas inlet at a front section and a gas outlet at a top section, said recuperator being located in said collector with a first side of a first module and a second side of a second module in close proximity to a bottom section of said collector with a space between said recuperator and said collector whereby gases can enter said recuperator center aperture, pass through said center sections, and exit said recuperator at said space while transferring heat to air passing through said recuperator.

Claim 15

An engine as in claim 12 wherein said recuperator comprises five of said modules.

Claim 16

An engine as in claim 12 wherein said modules are cantilever mounted in the engine.

Claim 17

An engine as in claim 12 wherein said space between said recuperator and said collector increases from bottom to top to accommodate the increased volume of gases passing through said recuperator from bottom to top.

Claim 18

An annular heat exchange apparatus adapted for radially conduiting a first fluid from a center aperture to an outer perimeter and adapted for conduiting a second fluid through the apparatus, the apparatus comprising: a plurality of heat exchange modules, each module having a center section comprising a rectilinear heat exchange means with a first fluid inlet side at said center aperture, a first fluid outlet side at the outer perimeter, and two lateral sides, said first fluid inlet sides substantially defining said center aperture; and a plurality of second fluid conduits located between said lateral sides of said rectilinear heat exchange means of adjacent modules for conduiting the second fluid into and out of said modules such that, by providing said first fluid inlet sides as substantially defining said center aperture and locating the second fluid conduits at the lateral sides of the heat exchange means, the apparatus is relatively compact but with a relatively large first fluid flow area at said first fluid inlet sides.

Claim 19

An annular heat exchange apparatus adapted for radially conduiting a first fluid from a center aperture to an outer perimeter and adapted for conduiting a second fluid through the apparatus, the apparatus comprising: a plurality of heat exchange modules, each module having a center section comprising a rectilinear heat exchange means with a first fluid inlet side at said center aperture, a first fluid outlet side at the outer perimeter, and two lateral sides, said first fluid inlet sides substantially defining said center aperture; and a plurality of second fluid conduits located between said lateral sides of said rectilinear heat exchange means of adjacent modules for conduiting the second fluid into and out of said modules such that, by providing said first fluid inlet sides as substantially defining said center aperture and locating the second fluid conduits at the lateral sides of the heat exchange means, the apparatus is relatively compact but with a relatively large first fluid flow area at said first fluid inlet sides.

Claim 20

A heat exchanger module for use with a plurality of similar modules to form an annular heat exchanger, the module comprising: a center section having a first gas inlet side, a second opposite gas outlet side and a heat transfer means, said heat transfer means comprising means for conduiting gases from said gas inlet side to said gas outlet side and means for separately conduiting air through said center section such that heat from gases passing through said heat transfer means can be transferred to air passing through said heat transfer means; a first side section adjacent a third lateral side of said center section, said first side section having a generally triangular cross-section shape with a relatively small portion proximate said first gas inlet side of said center section and having at least one first air conduit therein communicating with said means for conduiting air in said center section; and means for exiting air from said heat transfer means including at least one second air conduit located on a lateral side of said center section such that said first and second air conduits are substantially located away from said gas inlet side thereby allowing gas inlet sides of a plurality of modules to be compactly spaced relative to each other at said gas inlet sides.

Claim 21

A heat exchanger module for use with a plurality of similar modules to form an annular heat exchanger, the module comprising: a center section having a first gas inlet side, a second opposite gas outlet side and a heat transfer means, said heat transfer means comprising means for conduiting gases from said gas inlet side to said gas outlet side and means for separately conduiting air through said center section such that heat from gases passing through said heat transfer means can be transferred to air passing through said heat transfer means; a first side section adjacent a third lateral side of said center section, said first side section having a generally triangular cross-section shape with a relatively small portion proximate said first gas inlet side of said center section and having at least one first air conduit therein communicating with said means for conduiting air in said center section; and means for exiting air from said heat transfer means including at least one second air conduit located on a lateral side of said center section such that said first and second air conduits are substantially located away from said gas inlet side thereby allowing gas inlet sides of a plurality of modules to be compactly spaced relative to each other at said gas inlet sides.

Claim 22

A heat exchange module for use with a plurality of similar modules to form a heat exchanger, the module comprising: means for exchanging heat from a first fluid to a second fluid comprising a substantially rectilinear heat exchanger; means for conduiting a first fluid into, through, and out of said rectilinear heat exchanger in a substantially straight linear direction; and means for conduiting a second fluid into and out of said heat exchanger including at least one inlet conduit and at least one outlet conduit, said inlet and outlet conduits being located proximate at least one lateral side of said rectilinear heat exchanger, said means for conduiting a second fluid having a relatively small cross-sectional shape proximate a first fluid inlet side of said rectilinear heat exchanger such that modules can be positioned next to each other with said inlet and outlet conduits being located between rectilinear heat exchangers.

Claim 23

A heat exchange module for use with a plurality of similar modules to form a heat exchanger, the module comprising: means for exchanging heat from a first fluid to a second fluid comprising a substantially rectilinear heat exchanger; means for conduiting a first fluid into, through, and out of said rectilinear heat exchanger in a substantially straight linear direction; and means for conduiting a second fluid into and out of said heat exchanger including at least one inlet conduit and at least one outlet conduit, said inlet and outlet conduits being located proximate at least one lateral side of said rectilinear heat exchanger, said means for conduiting a second fluid having a relatively small cross-sectional shape proximate a first fluid inlet side of said rectilinear heat exchanger such that modules can be positioned next to each other with said inlet and outlet conduits being located between rectilinear heat exchangers.

Claim 24

An annular heat exchanger comprising: a plurality of rectilinear heat transfer portions, each portion having a first fluid inlet side, an opposite first fluid outlet side, and two lateral sides; means for conduiting a second fluid into and out of said heat transfer portions comprising lateral side portions located between heat transfer portion lateral sides and having a general triangular shape with second fluid inlet and outlet conduits therein, said first fluid inlet sides defining a center aperture and said lateral side portions being substantially separate from said center aperture such that said first fluid inlet sides form substantially the entire first fluid inlet area to the heat exchanger and the location of the lateral side portions allow the heat exchanger to have a relatively small size.

Claim 25

An annular heat exchanger comprising: a plurality of rectilinear heat transfer portions, each portion having a first fluid inlet side, an opposite first fluid outlet side, and two lateral sides; means for conduiting a second fluid into and out of said heat transfer portions comprising lateral side portions located between heat transfer portion lateral sides and having a general triangular shape with second fluid inlet and outlet conduits therein, said first fluid inlet sides defining a center aperture and said lateral side portions being substantially separate from said center aperture such that said first fluid inlet sides form substantially the entire first fluid inlet area to the heat exchanger and the location of the lateral side portions allow the heat exchanger to have a relatively small size.