US5002831A
Expired / Lapsed
US
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Ionomeric coupling agents based on amic acid-functional silanes
Assignee: Dow Silicones Corp
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Filing: 1989-05-24
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Granted: 1991-03-26
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Expires: 2009-05-24
Abstract
Abstract Novel ionomeric silane coupling agents are disclosed and their use in bonding a matrix polymer to a mineral substrate is described. The coupling agents comprise amic acid-functional silanes which are partially neutralized with metal cations and are prepared by reacting a mixture of (I) an amine-functional silane, (II) a stoichiometric excess of a dicarboxylic organic acid and (III) an ionic compound containing a metal cation, wherein 10% to 80% of the excess carboxylic acid functionality is neutralized by the metal cations. The coupling agents greatly improve bonding to the matrix polymer in moist environments and are particularly suitable for use in formulating filled injection molding compositions.
Inventors
- 👤 Edwin P. Plueddemann
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-04 20:35
CPC Classifications
C; C08; C08K; C08K5/00; C08K5/54; C08K5/544; C08K5/5455; C07; C07F; C07F7/00; C07F7/02; C07F7/08; C07F7/18; C07F7/1804; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31551; Y10T428/31609; Y10T428/31612; Y10T428/31652; Y10T428/31663
Claims Analysis
Total Claims: 18
Claim 1
Independent Claim
221 words
A process for bonding a thermoplastic matrix polymer, selected from the group consisting of unmodified thermoplastic polymers, unmodified thermoplastic copolymers, acid-modified thermoplastic polymers, acid-modified thermoplastic copolymers and ionomeric polymers, to a substrate comprising: (a) treating said substrate with an ionomeric silane coupling agent; and (b) fusing said thermoplastic matrix polymer to the treated substrate resulting from step (a), said ionomeric silane coupling agent being prepared by reacting (I) an amine-functional silane represented by the formula ##STR4## wherein R is selected from the group consisting of hydrogen and an alkyl radical having 1-4 carbon atoms, R' is a divalent hydrocarbon radical having 2 to 4 carbon atoms, R" is a divalent hydrocarbon radical having 3 to 6 carbon atoms, R'" is selected from the group consisting of methyl, ethyl and propyl radicals, and n is 0, 1 or 2; (II) from about 1.1 to 1.5 equivalents of a dicarboxylic organic acid having 4 to 36 carbon atoms for each equivalent of reactive hydrogen atom of said amine-functional silane (I) so as to result in a stoichiometric excess of carboxylic acid functionality; and (III) a sufficient amount of an ionic compound, having a cation selected from the group consisting of monovalent and divalent metal ions, to neutralize from about 10% to 80% of said excess carboxylic acid functionality on a molar equivalent basis.
Claim 2
Dependent Claim
221 words
A process for bonding a thermoplastic matrix polymer, selected from the group consisting of unmodified thermoplastic polymers, unmodified thermoplastic copolymers, acid-modified thermoplastic polymers, acid-modified thermoplastic copolymers and ionomeric polymers, to a substrate comprising: (a) treating said substrate with an ionomeric silane coupling agent; and (b) fusing said thermoplastic matrix polymer to the treated substrate resulting from step (a), said ionomeric silane coupling agent being prepared by reacting (I) an amine-functional silane represented by the formula ##STR4## wherein R is selected from the group consisting of hydrogen and an alkyl radical having 1-4 carbon atoms, R' is a divalent hydrocarbon radical having 2 to 4 carbon atoms, R" is a divalent hydrocarbon radical having 3 to 6 carbon atoms, R'" is selected from the group consisting of methyl, ethyl and propyl radicals, and n is 0, 1 or 2; (II) from about 1.1 to 1.5 equivalents of a dicarboxylic organic acid having 4 to 36 carbon atoms for each equivalent of reactive hydrogen atom of said amine-functional silane (I) so as to result in a stoichiometric excess of carboxylic acid functionality; and (III) a sufficient amount of an ionic compound, having a cation selected from the group consisting of monovalent and divalent metal ions, to neutralize from about 10% to 80% of said excess carboxylic acid functionality on a molar equivalent basis.
Claim 3
Dependent Claim
26 words
A process according to claim 1, wherein component (II) is selected from the group consisting of dicarboxylic organic acids having from 4 to 8 carbon atoms.
Claim 4
Dependent Claim
30 words
A process according to claim 2, wherein the metal cation of said ionic compound (III) is selected from the group consisting of sodium, zinc, lithium, calcium, magnesium and potassium ions.
Claim 5
Dependent Claim
17 words
A process according to claim 3, wherein R'" of said amine-functional silane (I) is a methyl radical.
Claim 6
Dependent Claim
15 words
A process according to claim 4, wherein R of said amine-functional silane (I) is hydrogen.
Claim 7
Dependent Claim
33 words
A process according to claim 5, wherein said dicarboxylic organic acid is isophthalic acid and the metal cation of said ionic compound is selected from the group consisting of sodium and zinc ions.
Claim 8
Dependent Claim
13 words
A process according to claim 6, wherein said amine-functional silane (I) is N-beta-aminoethyl-gamma-aminopropyltrimethoxyisilane.
Claim 9
Dependent Claim
32 words
A process according to claim 1, wherein said ionomeric silane coupling agent further comprises (IV) an acid-functional film former selected from the group consisting of carboxylated thermoplastic polymers and carboxylated thermoplastic copolymers.
Claim 10
Dependent Claim
83 words
A process according to claim 1, wherein said ionomeric silane coupling agent further comprises a film former prepared by reacting an organic diamine having from 6 to 10 carbon atoms, a stoichiometric excess of a dicarboxylic acid having 4 to 36 carbon atoms and a sufficient amount of an ionic compound, having a cation selected from the group consisting of monovalent and divalent metal ions, to neutralize from about 10% to 80% of said excess carboxylic acid functionality on a molar equivalent basis.
Claim 11
Dependent Claim
48 words
A process according to claim 9, wherein said amine-functional silane (I) is N-beta-aminoethyl-gamma-aminopropyltrimethoxyisilane, said dicarboxylic organic acid (II) is isophthalic acid, said metal cation (III) is zinc ion and said film former is a reaction product of hexamethylenediamine, adipic acid and an ionic compound having a zinc cation.
Claim 12
Dependent Claim
21 words
A process according to claim 1, wherein said components (I), (II) and (III) are mixed in water before treating said substrate.
Claim 13
Dependent Claim
12 words
An article of manufacture prepared according to the process of claim 1.
Claim 14
Dependent Claim
12 words
An article of manufacture prepared according to the process of claim 6.
Claim 15
Dependent Claim
12 words
An article of manufacture prepared according to the process of claim 7.
Claim 16
Dependent Claim
12 words
An article of manufacture prepared according to the process of claim 8.
Claim 17
Dependent Claim
12 words
An article of manufacture prepared according to the process of claim 9.
Claim 18
Dependent Claim
12 words
An article of manufacture prepared according to the process of claim 10.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1994-03-25 | 1994-09-24 | 1995-03-26 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1998-03-25 | 1998-09-24 | 1999-03-26 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2002-03-25 | 2002-09-24 | 2003-03-26 | $7700.00 | Window Closed / Lapsed |