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US4996391A Expired / Lapsed US ⏱️ 0.0 years remaining

Printed circuit board having an injection molded substrate

Assignee: Siemens AG
•
Filing: 1989-08-03
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Granted: 1991-02-26
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Expires: 2009-08-03
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Abstract

Abstract A printed circuit board includes an injected molded substrate having a pattern recessed in the substance surface of interconnect traces, through-connections and connecting rods. A trench-shaped depression is provided in the substrate surface in the region of each interconnect trace, and a planar depression is provided in the substrate's surface in at least one of (a) the region of each through-connection and (b) the region of each contact surfacae. The pattern of recesses is covered with a conductive metal coat, and the depth of each planar depression is greater than the depth of each trench-shaped depression, so that the metal coat fills the trench-shaped depressions to the surface of the substrate, while in the planar depressions a distance remains between the metal coat and the surface of the substrate. A solder stop lacquer can then be applied such as by roller coating, without the necessity of photo-structuring and without filling the planar depressions.

Inventors

  • 👤 Hans Schmidt

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 20:22
CPC Classifications
H; H05; H05K; H05K1/00; H05K1/02; H05K1/11; H05K1/115; H05K1/116; H05K3/00; H05K3/10; H05K3/107; H05K3/22; H05K3/28; H05K2201/00; H05K2201/03; H05K2201/0332; H05K2201/0364; H05K2201/0376; H05K2201/09; H05K2201/09009; H05K2201/09036; H05K2201/09118; H05K2201/09818; H05K2201/09827; H05K2201/09845; H05K2201/09981; H05K2203/00; H05K2203/01; H05K2203/0104; H05K2203/0143; H05K2203/05; H05K2203/0562; H05K2203/0571; H05K2203/0574; H05K2203/14; H05K2203/1415; H05K3/02; H05K3/06; H05K3/061; H05K3/064; H05K3/18; H05K3/181; H05K3/182; H05K3/184; H05K3/40; H05K3/42; H05K3/425; H05K3/426; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/49155; Y10T29/49158; Y10T29/4916; Y10T29/49165

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 138 words
A printed circuit board comprising: an injection molded substrate having a surface; a pattern of interconnect traces, through-connections and connecting pads recessed in said substrate surface formed by a trench-shaped depression in the region of each interconnect trace and by a planar depression in at least one of (a) the region of each through-connection and (b) the region of each connecting pad; and said planar and trench-shaped depressions having a conductive metal coat, the depth of each trench-shaped depression being dimensioned less than the depth of each planar depression, so that, as a result of the difference in depth between each trench-shaped depression and each planar depression, said metal coat fills each trench-shaped depression to the surface of the substrate, and in each planar depression a distance remains between the metal coat and the surface of the substrate.
Claim 2
Dependent Claim 138 words
A printed circuit board comprising: an injection molded substrate having a surface; a pattern of interconnect traces, through-connections and connecting pads recessed in said substrate surface formed by a trench-shaped depression in the region of each interconnect trace and by a planar depression in at least one of (a) the region of each through-connection and (b) the region of each connecting pad; and said planar and trench-shaped depressions having a conductive metal coat, the depth of each trench-shaped depression being dimensioned less than the depth of each planar depression, so that, as a result of the difference in depth between each trench-shaped depression and each planar depression, said metal coat fills each trench-shaped depression to the surface of the substrate, and in each planar depression a distance remains between the metal coat and the surface of the substrate.
Claim 3
Dependent Claim 21 words
A printed circuit board as claimed in claim 1 further comprising a tin layer applied by hot-tinning covering said metal coat.
Claim 4
Dependent Claim 21 words
A printed circuit board as claimed in claim 1 wherein said metal coat consists of copper chemically applied to said substrate.
Claim 5
Dependent Claim 31 words
A printed circuit board as claimed in claim 1 wherein the depth of said planar depressions is greater than the depth of said trench-shaped depressions by at least a factor 1.5.
Claim 6
Independent Claim 129 words
A method for manufacturing a circuit board comprising: generating a pattern of recesses in a surface of a substrate by forming a trench-shaped depression in the region of an interconnect trace and by forming a planar depression in at least one of (a) the region of a through-connection or (b) the region of a connecting pad, with the depth of said trench-shaped depression being less than the depth of said planar depression; and applying a metal coat to said substrate so that, as a result of the difference in depth between said trench-shaped depression and said planar depression, said metal coat fills said trench-shaped depression to said surface of said substrate and in said planar depression a distance remains between the metal coat and said surface of said substrate.
Claim 7
Independent Claim 129 words
A method for manufacturing a circuit board comprising: generating a pattern of recesses in a surface of a substrate by forming a trench-shaped depression in the region of an interconnect trace and by forming a planar depression in at least one of (a) the region of a through-connection or (b) the region of a connecting pad, with the depth of said trench-shaped depression being less than the depth of said planar depression; and applying a metal coat to said substrate so that, as a result of the difference in depth between said trench-shaped depression and said planar depression, said metal coat fills said trench-shaped depression to said surface of said substrate and in said planar depression a distance remains between the metal coat and said surface of said substrate.
Claim 8
Dependent Claim 22 words
A method as claimed in claim 5 comprising the additional step of: covering said metal coat with a tin layer by hot-tinning.
Claim 9
Dependent Claim 27 words
A method as claimed in claim 5 wherein the step of applying said metal coat is further defined by chemically applying a copper coat to said substrate.
Claim 10
Dependent Claim 87 words
A method as claimed in claim 5 wherein the step of generating a pattern is further defined by generating a pattern of recesses in a surface of a substrate by forming a trench-shaped depression in the region of an interconnect trace and by forming a planar depression in at least one of (a) the region of a through-connection or (b) the region of a connecting pad, with the depth of said planar depression being greater than the depth of said trench-shaped depression by a factor of 1.5.
Claim 11
Dependent Claim 125 words
A printed circuit board comprising: an injection molded substrate having a surface, the surface having a planar depression and a trench-shaped depression disposed therein, the trench-shaped depression having a metal coat to form an interconnect trace, the planar depression having a metal coat to form one of (a) a through-connection or (b) a connecting pad; the trench-shaped depression and the planar depression each having a depth, the depth of the planar depression being greater than the depth of the trench-shaped depression so that when the metal coat is applied to the printed circuit board the metal coat fills the trench-shaped depression to the surface of the substrate while a distance remains between the metal coat and the surface of the substrate at the planar depression.
Claim 12
Dependent Claim 125 words
A printed circuit board comprising: an injection molded substrate having a surface, the surface having a planar depression and a trench-shaped depression disposed therein, the trench-shaped depression having a metal coat to form an interconnect trace, the planar depression having a metal coat to form one of (a) a through-connection or (b) a connecting pad; the trench-shaped depression and the planar depression each having a depth, the depth of the planar depression being greater than the depth of the trench-shaped depression so that when the metal coat is applied to the printed circuit board the metal coat fills the trench-shaped depression to the surface of the substrate while a distance remains between the metal coat and the surface of the substrate at the planar depression.
Claim 13
Dependent Claim 21 words
A printed circuit board as claimed in claim 9, further comprising a tin layer applied by hot-tinning covering the metal coat.
Claim 14
Dependent Claim 20 words
A printed circuit board as claimed in claim 9, wherein the metal coat comprises copper chemically applied to the substrate.
Claim 15
Dependent Claim 25 words
A printed circuit board as claimed in claim 9, wherein the planar depression is deeper than the trench-shaped depression by a factor greater than 1.5.
Claim 16
Independent Claim 163 words
A method for manufacturing a circuit board from a substrate having a surface, the method comprising the steps of: forming a trench-shaped depression in the surface of the substrate in the region of an interconnect trace that is to be placed on the circuit board; forming a planar depression in the surface of the substrate in at least one of (a) the region of a through-connection that is to be disposed through the circuit board or (b) the region of a connecting pad that is to be placed on the circuit board, the planar depression having a greater depth in comparison to the trench-shaped depression; and applying a metal coat to the substrate so that, as a result of the difference in depth between the planar depression and the trench shaped depression, the metal coat fills the trench-shaped depression to the surface of the substrate and in the planar depression a distance remains between the metal coat and the surface of the substrate.
Claim 17
Independent Claim 163 words
A method for manufacturing a circuit board from a substrate having a surface, the method comprising the steps of: forming a trench-shaped depression in the surface of the substrate in the region of an interconnect trace that is to be placed on the circuit board; forming a planar depression in the surface of the substrate in at least one of (a) the region of a through-connection that is to be disposed through the circuit board or (b) the region of a connecting pad that is to be placed on the circuit board, the planar depression having a greater depth in comparison to the trench-shaped depression; and applying a metal coat to the substrate so that, as a result of the difference in depth between the planar depression and the trench shaped depression, the metal coat fills the trench-shaped depression to the surface of the substrate and in the planar depression a distance remains between the metal coat and the surface of the substrate.
Claim 18
Dependent Claim 22 words
A method as claimed in claim 13, further comprising the step of covering the metal coat with a tin layer by hot-tinning.
Claim 19
Dependent Claim 32 words
A method as claimed in claim 13, wherein the step of applying the metal coat is further defined by chemically applying a copper coat to the substrate to form the circuit board.

References Cited (Backward Citations)

DE2715875A1 Cited
CA1075825A Cited
US4363930A Cited
US4402135A Cited
US4374457A Cited
US4532152A Cited
US4604799A Cited
US4510347A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-02-25 1994-08-27 1995-02-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-02-25 1998-08-27 1999-02-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-02-25 2002-08-27 2003-02-26 $7700.00 Window Closed / Lapsed

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