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US4996101A Expired / Lapsed US ⏱️ 0.0 years remaining

Processible polyimide blends

Assignee: Lockheed Martin Corp
•
Filing: 1988-08-08
•
Granted: 1991-02-26
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Expires: 2008-08-08
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Abstract

Abstract Semi-interpenetrating polymer networks having improved processibility and compatibility are prepared by combining a linear polymer comprised of a thermoplastic polyisoimide and a short chain thermosetting polymer in the form of a cross-linkable oligomer comprised of a thermosetting imide or isoimide oligomer containing unsaturated terminal groups, e.g., an acetylene-, a maleimide-, a nadimide- or a benzocyclobutene-terminated imide or isoimide oligomer. In the resulting blend at least one of the diamine and dianhydride moieties of the structural backbone unit of the polyisoimide and of the cross-linkable oligomer are the same, and preferably both of the components of the blend have the same structural backbone unit. An example of a preferred semi-interpenetrating polymer network is the combination of (1) the polyisoimide produced by reaction of benzophenonetetracarboxylic dianhydride (BTDA) with 1,3-bis (3-amino-phenoxy)benzene (APB) to form the polyamic acid precursor, followed by cyclodehydration thereof, and (2) the acetylene-terminated isoimide oligomer containing BTDA-APB backbone units and marketed as Thermid IP-600 by National Starch Company. Upon curing such semi-interpenetrating network or blend, a polymer having high toughness and high modulus is obtained.

Inventors

  • 👤 Abraham L. Landis
  • 👤 Kreisler S. Y. Lau

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 04:12
CPC Classifications
C; C09; C09J; C09J179/00; C09J179/04; C09J179/08; C08; C08L; C08L79/00; C08L79/04; C08L79/08; Y; Y10; Y10S; Y10S525/00; Y10S525/903; Y10T; Y10T428/00; Y10T428/29; Y10T428/2913; Y10T428/2918; Y10T428/2933; Y10T428/2964; Y10T428/30; Y10T428/31504; Y10T428/31721; Y10T442/00; Y10T442/20; Y10T442/2738

Claims Analysis

Total Claims: 45
Claim 1
Independent Claim 52 words
In the process of making a semi-interpenetrating polyimide network wherein a linear polymer is combined and blended with ac ross-linkable oligomer and the resulting blend is cured, the improvement wherein the linear polymer comprises a thermoplastic polyisoimide and the cross-linkable oligomer comprises a thermosetting imide or isoimide oligomer having unsaturated terminal groups.
Claim 2
Dependent Claim 52 words
In the process of making a semi-interpenetrating polyimide network wherein a linear polymer is combined and blended with ac ross-linkable oligomer and the resulting blend is cured, the improvement wherein the linear polymer comprises a thermoplastic polyisoimide and the cross-linkable oligomer comprises a thermosetting imide or isoimide oligomer having unsaturated terminal groups.
Claim 3
Dependent Claim 28 words
The process of claim 1, wherein at least one of the moieties of the structural backbone unit of tho polyisoimide and of the thermosetting oligomer are the same.
Claim 4
Dependent Claim 18 words
The process of claim 1, wherein said polyisoimide and said thermosetting oligomer have the same structural backbone unit.
Claim 5
Dependent Claim 12 words
The process of claim 1, wherein said thermoplastic polyisoimide contains imide units.
Claim 6
Dependent Claim 15 words
The process of claim 4, wherein said polyisoimide has a major proportion of isoimide units.
Claim 7
Dependent Claim 16 words
The process of claim 1, wherein said thermosetting oligomer having unsaturated terminal groups is an isoimide.
Claim 8
Dependent Claim 25 words
The process of claim 1, wherein said thermosetting oligomer is selected from the group consisting of acetylene-terminated, maleimide-terminated, nadimide-terminated and benzocyclobutene-terminated imide and isoimide oligomers.
Claim 9
Dependent Claim 11 words
The process of claim 7, wherein said thermosetting is an isoimide.
Claim 10
Dependent Claim 25 words
The process of claim 1, wherein the polyisoimide has following structural formula: ##STR9## wherein n is an integer of from about 30 to about 400.
Claim 11
Dependent Claim 30 words
The process of claim 1, wherein the thermosetting oligomer is an acetylene-terminated isoimide oligomer having the following structural formula: ##STR10## where m is an integer of 1 to about 10.
Claim 12
Dependent Claim 52 words
The process of claim 1, wherein the polyisoimide has the following structural formula: ##STR11## wherein n is an integer of from about 30 to about 400, and wherein the thermosetting oligomer is an acetylene-terminated isoimide oligomer having the following structural formula: ##STR12## where m is an integer of 1 to about 4.
Claim 13
Dependent Claim 34 words
The process of claim 1, wherein the amount of the polyisoimide ranges from about 10 to about 90%, and the amount of the thermosetting oligomer ranges from about 90 to about 10%, by weight.
Claim 14
Dependent Claim 34 words
The process of claim 11, wherein the amount of the polyisoimide ranges from about 25 to about 75%, and the amount of the thermosetting oligomer ranges from about 75 to about 25%, by weight.
Claim 15
Dependent Claim 52 words
In a semi-interpenetrating polymer network formed by curing a linear polymer combined with a cross-linkable oligomer, each of which is curable in the presence of the other, the improvement wherein the linear polymer comprises a thermoplastic polyisoimide and the cross-linkable oligomer comprises a thermosetting imide or isoimide oligomer having unsaturated terminal groups.
Claim 16
Dependent Claim 52 words
In a semi-interpenetrating polymer network formed by curing a linear polymer combined with a cross-linkable oligomer, each of which is curable in the presence of the other, the improvement wherein the linear polymer comprises a thermoplastic polyisoimide and the cross-linkable oligomer comprises a thermosetting imide or isoimide oligomer having unsaturated terminal groups.
Claim 17
Dependent Claim 29 words
The semi-interpenetrating polymer network of claim 14, wherein at least one of the moieties of the structural backbone unit of the polyisoimide and the thermosetting oligomer are the same.
Claim 18
Dependent Claim 20 words
The semi-interpenetrating polymer network of claim 14, wherein said polyisoimide and said thermosetting oligomer have the same structural backbone unit.
Claim 19
Dependent Claim 17 words
The semi-interpenetrating polymer network of claim 14, wherein said polyisoimide has a major proportion of isoimide units.
Claim 20
Dependent Claim 14 words
The semi-interpenetrating polymer network of claim 14, wherein said thermosetting oligomer is an isoimide.
Claim 21
Dependent Claim 14 words
The semi-interpenetrating polymer network of claim 17, wherein said thermosetting oligomer is an isoimide.
Claim 22
Dependent Claim 53 words
The semi-interpenetrating polymer network of claim 14, wherein the polyisoimide has the following structural formula: ##STR13## wherein n is an integer of from about 30 to about 400, and wherein the thermosetting oligomer is acetylene-terminated isoimide oligomer having the following structural formula: ##STR14## where m is an integer of 1 to about 4.
Claim 23
Dependent Claim 44 words
The semi-interpenetrating polymer network of claim 14, wherein the polyisoimide has the following structural formula: ##STR15## wherein n is an integer of from about 30 to about 400, and wherein the thermosetting oligomer is an acetylene-terminated isoimide oligomer having the following structural formula: ##STR16##
Claim 24
Dependent Claim 36 words
The semi-interpenetrating polymer network of claim 14, wherein the amount of the polyisoimide ranges from about 10 to about 90%, and the amount of the thermosetting oligomer ranges from about 90 to about 10%, by weight.
Claim 25
Dependent Claim 36 words
The semi-interpenetrating polymer network of claim 14, wherein the amount of the polyisoimide ranges from about 25 to about 75%, and the amount of the thermosetting oligomer ranges from about 75 to about 25%, by weight.
Claim 26
Dependent Claim 23 words
The interpenetrating polymer network of claim 20, employing about 50% of said polyisoimide and about 50% of said acetylene-terminated isoimide oligomer, by weight.
Claim 27
Dependent Claim 60 words
A two component resin system which upon curing forms a semi-interpenetrating polymer network having toughness and good compressive modulus, which comprises a mixture of effective amounts sufficient to form said polymer network upon curing, of a thermoplastic linear polymer having isoimide groups and a short chain thermosetting imide or isoimide oligomer having unsaturated terminal groups capable of curing by homopolymerization.
Claim 28
Dependent Claim 60 words
A two component resin system which upon curing forms a semi-interpenetrating polymer network having toughness and good compressive modulus, which comprises a mixture of effective amounts sufficient to form said polymer network upon curing, of a thermoplastic linear polymer having isoimide groups and a short chain thermosetting imide or isoimide oligomer having unsaturated terminal groups capable of curing by homopolymerization.
Claim 29
Dependent Claim 28 words
The resin system of claim 25, wherein said polyisoimide has a major proportion of isoimide units, and wherein said thermosetting oligomer having unsaturated terminal groups is an isoimide.
Claim 30
Dependent Claim 26 words
The resin system of claim 25, wherein said thermosetting oligomer is selected from the group consisting of acetylene-terminated, maleimide-terminated, nadimide-terminated and benzocyclobutene-terminated imide and isoimide oligomers.
Claim 31
Dependent Claim 35 words
The resin system of claim 25, wherein the amount of the polyisoimide ranges from about 10 to about 90%, and the amount of the thermosetting oligomer ranges from about 90 to about 10%, by weight.
Claim 32
Dependent Claim 35 words
The resin system of claim 27, wherein the amount of the polyisoimide ranges from about 25 to about 75%, and the amount of the thermosetting oligomer ranges from about 75 to about 25%, by weight.
Claim 33
Dependent Claim 54 words
In a composite comprising resin-impregnated fabric, the improvement wherein said resin comprises a semi-interpenetrating polymer network, said semi-interpenetrating polymer network formed by curing a linear polymer combined with a cross-linkable oligomer, wherein said linear polymer comprises a thermoplastic polyisoimide and said cross-linkable oligomer comprises a thermosetting imide or isoimide oligomer having unsaturated terminal groups.
Claim 34
Dependent Claim 54 words
In a composite comprising resin-impregnated fabric, the improvement wherein said resin comprises a semi-interpenetrating polymer network, said semi-interpenetrating polymer network formed by curing a linear polymer combined with a cross-linkable oligomer, wherein said linear polymer comprises a thermoplastic polyisoimide and said cross-linkable oligomer comprises a thermosetting imide or isoimide oligomer having unsaturated terminal groups.
Claim 35
Dependent Claim 51 words
An adhesive comprising a solution of a semi-interpenetrating polymer network and a solvent, said semi-interpenetrating polymer network formed by curing a linear polymer combined with a cross-linkable oligomer, wherein said linear polymer comprises a thermoplastic polyisoimide and said cross-linkable oligomer comprises a thermosetting imide or isoimide oligomer having unsaturated terminal groups.
Claim 36
Dependent Claim 51 words
An adhesive comprising a solution of a semi-interpenetrating polymer network and a solvent, said semi-interpenetrating polymer network formed by curing a linear polymer combined with a cross-linkable oligomer, wherein said linear polymer comprises a thermoplastic polyisoimide and said cross-linkable oligomer comprises a thermosetting imide or isoimide oligomer having unsaturated terminal groups.
Claim 37
Dependent Claim 15 words
The process of claim 1, wherein said unsaturated terminal groups comprise ethylenic or acetylenic groups.
Claim 38
Dependent Claim 17 words
The semi-interpenetrating polymer network of claim 14, wherein said unsaturated terminal groups comprise ethylenic or acetylenic groups.
Claim 39
Dependent Claim 14 words
The composite of claim 30, wherein said cross-linkable oligomer is an acetylene-terminated isoimide oligomer.
Claim 40
Dependent Claim 14 words
The adhesive of claim 31, wherein said cross-linkable oligomer is an acetylene-terminated isoimide oligomer.
Claim 41
Dependent Claim 55 words
A process for making a semi-interpenetrating polymer network which comprises heating and curing a mixture of a thermoplastic polyisoimide and a cross-linkable thermosetting imide or isoimide oligomer having unsaturated terminal groups, and converting said polyisoimide to a polyimide and homopolymerizing said imide or isoimide oligomer having unsaturated terminal groups, to form said semi-interpenetrating polymer network.
Claim 42
Dependent Claim 55 words
A process for making a semi-interpenetrating polymer network which comprises heating and curing a mixture of a thermoplastic polyisoimide and a cross-linkable thermosetting imide or isoimide oligomer having unsaturated terminal groups, and converting said polyisoimide to a polyimide and homopolymerizing said imide or isoimide oligomer having unsaturated terminal groups, to form said semi-interpenetrating polymer network.
Claim 43
Dependent Claim 16 words
The process of claim 36, wherein said thermosetting oligomer having unsaturated terminal groups is an isoimide.
Claim 44
Dependent Claim 25 words
The process of claim 36, wherein said thermosetting oligomer is selected from the group consisting of acetylene-terminated, maleimide-terminated, nadimide-terminated and benzocyclobutene-terminated imide and isoimide oligomers.
Claim 45
Dependent Claim 34 words
The process of claim 36, wherein the amount of the polyisoimide ranges from about 10 to about 90%, and the amount of the thermosetting oligomer ranges from about 90 to about 10%, by weight.

References Cited (Backward Citations)

US4613637A Cited
US4847333A Cited
US4695610A Cited
US4851495A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-02-25 1994-08-27 1995-02-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-02-25 1998-08-27 1999-02-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-02-25 2002-08-27 2003-02-26 $7700.00 Window Closed / Lapsed

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