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US4994145A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing a constant distribution of a selected property across the width of pulp mat on a pulp washing surface

Assignee: Individual
•
Filing: 1989-03-02
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Granted: 1991-02-19
•
Expires: 2009-03-02
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Abstract

Abstract In a pulp washing system where there is substantially constant average weight of pulp mat (on a dry pulp basis), washing uniformity is improved by controlling the weight per unit area of liquid alone or liquid and pulp combined in the pulp mat across its width to obtain a substantially constant distribution of selected property in the pulp mat across its width. This is accomplished by steps comprising determining the property in a plurality of selected locations across the width of the pulp mat and also the average value of the property across the width and controlling dilution liquid input into the headbox in response to the determination to produce of substantially constant distribution of the property across the width of the mat.

Inventors

  • 👤 George W. Seymour

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 14:22
CPC Classifications
D; D21; D21C; D21C9/00; D21C9/02

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 294 words
In a pulp washing process where a cellulosic pulp slurry stream and a dilution liquid are continuously introduced into a headbox from which an admixture of these overflows into a vat to form a level of admixture comprising pulp and liquid in said vat wherein a mat comprising pulp and liquid continuously forms on a washing surface which is moved at a surface speed and wherein wash liquid is directed at said mat on said washing surface and vacuum filtering is carried out to produce a product stream of washed pulp and liquid at a downstream location on said surface and a filtrate which is divided so that part of it is recirculated to provide said dilution liquid and where there is obtained a substantially constant percentage of pulp in said admixture and a substantially constant average weight of liquid in the pulp mat per unit area of the washing surface despite change of production rate, the improvement comprising controlling the weight per unit area of liquid alone or liquid and pulp combined in said mat across its width to obtain a substantially constant distribution of a selected property in the pulp mat across its width by steps comprising: (a) determining said property in a plurality of selected locations across the width of said mat and also the average value of said property across the width of said mat, and (b) controlling a plurality of dilution liquid inputs into said headbox, each of said dilution liquid inputs being positioned to discharge at a location corresponding to a different one of said plurality of selected locations and each of said dilution liquid inputs being controlled in response to said determining to produce a substantially constant distribution of said property across the width of said mat.
Claim 2
Dependent Claim 294 words
In a pulp washing process where a cellulosic pulp slurry stream and a dilution liquid are continuously introduced into a headbox from which an admixture of these overflows into a vat to form a level of admixture comprising pulp and liquid in said vat wherein a mat comprising pulp and liquid continuously forms on a washing surface which is moved at a surface speed and wherein wash liquid is directed at said mat on said washing surface and vacuum filtering is carried out to produce a product stream of washed pulp and liquid at a downstream location on said surface and a filtrate which is divided so that part of it is recirculated to provide said dilution liquid and where there is obtained a substantially constant percentage of pulp in said admixture and a substantially constant average weight of liquid in the pulp mat per unit area of the washing surface despite change of production rate, the improvement comprising controlling the weight per unit area of liquid alone or liquid and pulp combined in said mat across its width to obtain a substantially constant distribution of a selected property in the pulp mat across its width by steps comprising: (a) determining said property in a plurality of selected locations across the width of said mat and also the average value of said property across the width of said mat, and (b) controlling a plurality of dilution liquid inputs into said headbox, each of said dilution liquid inputs being positioned to discharge at a location corresponding to a different one of said plurality of selected locations and each of said dilution liquid inputs being controlled in response to said determining to produce a substantially constant distribution of said property across the width of said mat.
Claim 3
Dependent Claim 26 words
The process of claim 1, wherein the dilution liquid inputs controlled in step (b) constitute a portion of said dilution liquid continuously introduced into said headbox.
Claim 4
Dependent Claim 65 words
The process of claim 2, wherein said dilution liquid inputs are discharged into said headbox through a plurality of conduit means where each conduit means contains a valve means and discharge from a conduit means is controlled by controlling the valve means therein in response to an error signal correlated to a deviation from said average value of property determined for the corresponding selected location.
Claim 5
Dependent Claim 77 words
The process of claim 3, wherein the valve means on each conduit means is controlled in response to an error signal generated based on comparison of a signal correlated to said property as determined for the one of the selected locations to which the location for the discharge of the conduit means corresponds and an average signal determined by averaging all the signals correlated to said property as determined for each of said plurality of selected locations.
Claim 6
Dependent Claim 60 words
The process of claim 4, wherein the headbox contains a body of admixture having an upper surface and wherein each conduit means discharges into said body below said upper surface at a location in a corresponding transverse position to that of the one of the plurality of selected locations for which said error signal is generated for that conduit means.
Claim 7
Dependent Claim 28 words
The process of claim 5, wherein discharge from each conduit means is mixed with admixture in said body so that mixing is substantially only in a machine direction.
Claim 8
Dependent Claim 47 words
The process of claim 6 wherein said mixing is carried out by utilizing a paddle mixer comprising a plurality of paddle means each having an axis of rotation extending in the cross direction and being associated with the discharge from a different one of the conduit means.
Claim 9
Dependent Claim 36 words
The process of claim 7 wherein the determining of step (a) comprises reciprocating measuring means across the width of said mat to obtain measurements related to said property at each of said plurality of selected locations.
Claim 10
Dependent Claim 36 words
The process of claim 1 wherein in step (a), determining said property in a plurality of selected locations across the width of said mat comprises measuring capacitance in the mat at each of said selected locations.
Claim 11
Dependent Claim 35 words
The process of claim 1 wherein in step (a), determining said property in a plurality of selected locations across the width of said mat comprises measuring backscattered nuclear radiation for each of said selected locations.
Claim 12
Dependent Claim 36 words
The process of claim 1 wherein in step (a), determining said property in a plurality of selected locations across the width of said mat comprises measuring conductivity in the mat for each of said selected locations.
Claim 13
Dependent Claim 34 words
The process of claim 1 wherein the step (a) determining said property in a plurality of selected locations across the width of said mat comprises measuring X-ray fluorescence for each of said selected locations.
Claim 14
Dependent Claim 57 words
The property of claim 1 wherein in step (a) determining said property in a plurality of selected locations across the width of the mat consists of obtaining measurements of interaction with the mat or obtaining measurements on the mat for each of said selected locations without relating the measurements to property different from what is directly measured.
Claim 15
Dependent Claim 20 words
The process of claim 1 wherein the property determined in step (a) is mass of the liquid in the mat.
Claim 16
Dependent Claim 21 words
The process of claim 1 wherein the property determined in step (a) is mass of pulp and liquid in the mat.
Claim 17
Dependent Claim 15 words
The process of claim 1 wherein the property determined in step (a) is dilution factor.
Claim 18
Dependent Claim 15 words
The process of claim 1 wherein the property determined in step (a) is displacement factor.
Claim 19
Dependent Claim 15 words
The process of claim 1 wherein the property determined in step (a) is dielectric loss.
Claim 20
Dependent Claim 25 words
The process of claim 1 wherein the property determined in step (a) is concentration of substance selected from the group consisting of sulfur and sodium.
Claim 21
Dependent Claim 17 words
The process of claim 1 wherein the property determined in step (a) is amount of backscattered radiation.
Claim 22
Dependent Claim 14 words
The process of claim 1 wherein the property determined in step (a) is capacitance.
Claim 23
Dependent Claim 13 words
The process of claim 1 wherein property determined in step (a) is conductance.
Claim 24
Dependent Claim 15 words
The process of claim 1 wherein the property determined in step (a) is X-ray fluorescence.

References Cited (Backward Citations)

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US4096028A Cited
US4207141A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-02-18 1994-08-20 1995-02-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-02-18 1998-08-20 1999-02-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-02-18 2002-08-20 2003-02-19 $7700.00 Window Closed / Lapsed

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