Electrical connector and tapered fixed beam contact therefor

Claim 2

A receptacle contact adapted to be received in a contact receiving passage of a connector housing, comprising: first and second base members; a first support member, said first support member having a first end integral with the first base member and a second end formed normal thereto; a second support member, said second support member having a first end integral with the second base member and a second end formed normal thereto; a first tapered fixed beam, said first tapered fixed beam having a first end integral with the second end of the first support member and a second end integral with the second end of the second support member, said beam tapering to narrow from proximate the second end of each of said first and second support members to a midpoint, said beam formed inwardly toward an axis of the contact between said first and second support members; and a central rib extending between and integral with the first and second base members, said central rib having a first pair of interference protrusions at a first location along the central rib, the first pair of interference protrusions defining a predetermined tip-to-tip distance adapted to engage side walls of a contact receiving passage upon insertion of the contact into a contact receiving passage, said central rib having a second pair of interference protrusions spaced along said central rib from said first pair of interference protrusions, said second pair of interference protrusions defining a tip-to-tip distance that is greater than the predetermined tip-to-tip distance of said first pair of interference protrusions.

Claim 3

A receptacle contact as recited in claim 1, further comprising a solder tail integral with and extending from said first base member.

Claim 4

A receptacle contact as recited in claim 2, wherein the solder tail is adapted for surface mount applications.

Claim 5

A receptacle contact as recited in claim 2, wherein the solder tail is adapted for through hole mount applications.

Claim 6

A receptacle contact as recited in claim 1, further comprising: a third support member having a first end integral with the first base member and a second end formed normal thereto; a fourth support member having a first end integral with the second base member and a second end formed normal thereto; a second beam, said second beam having a first end integral with the second end of the third support member and a second end integral with the second end of the fourth support member, said second beam tapering to narrow from proximate the second end of each of said third and fourth support members to a midpoint.

Claim 7

A receptacle contact as recited in claim 5, wherein said second beam forms an inward arcuate curvature toward said first beam between said first and second support members.

Claim 8

An electrical connector, comprising: a dielectric housing having contact receiving passages therein, said contact receiving passages extending from a mating face to a rear face and defining opposed side walls, and a reference side wall, said opposed side walls having means that cooperate with a contact received in the passage for retaining the contact against said reference side wall; a contact adapted to be received in at least one of said contact receiving passages, said contact comprising first and second base members; a first support member, said first support member having a first end integral with the first base member and a second end formed normal thereto; a second support member, said second support member having a first end integral with the second base member and a second end formed normal thereto; a first tapered fixed beam, said first tapered fixed beam having a first end integral with the second end of the first support member and a second end integral with the second end of the second support member, said beam tapering to narrow from proximate the second end of each of said first and second support members to a midpoint, said beam formed inwardly toward an axis of the contact between said first and second support members; and a central rib extending between and integral with the first and second base members, said central rib having a first pair of interference protrusions at a first location along the central rib, the first pair of interference protrusions defining a predetermined tip-to-tip distance adapted to engage side walls of a contact receiving passage upon insertion of the contact into a contact receiving passage, said central rib having a second pair of interference protrusions spaced along said central rib from said first pair of interference protrusions, said second pair of interference protrusions defining a tip-to-tip distance that is greater than the predetermined tip-to-tip distance of said first pair of interference protrusions.

Claim 9

An electrical connector, comprising: a dielectric housing having contact receiving passages therein, said contact receiving passages extending from a mating face to a rear face and defining opposed side walls, and a reference side wall, said opposed side walls having means that cooperate with a contact received in the passage for retaining the contact against said reference side wall; a contact adapted to be received in at least one of said contact receiving passages, said contact comprising first and second base members; a first support member, said first support member having a first end integral with the first base member and a second end formed normal thereto; a second support member, said second support member having a first end integral with the second base member and a second end formed normal thereto; a first tapered fixed beam, said first tapered fixed beam having a first end integral with the second end of the first support member and a second end integral with the second end of the second support member, said beam tapering to narrow from proximate the second end of each of said first and second support members to a midpoint, said beam formed inwardly toward an axis of the contact between said first and second support members; and a central rib extending between and integral with the first and second base members, said central rib having a first pair of interference protrusions at a first location along the central rib, the first pair of interference protrusions defining a predetermined tip-to-tip distance adapted to engage side walls of a contact receiving passage upon insertion of the contact into a contact receiving passage, said central rib having a second pair of interference protrusions spaced along said central rib from said first pair of interference protrusions, said second pair of interference protrusions defining a tip-to-tip distance that is greater than the predetermined tip-to-tip distance of said first pair of interference protrusions.

Claim 10

An electrical connector as recited in claim 7, wherein the contact further comprises a solder tail integral with and extending from said first base member.

Claim 11

An electrical connector as recited in claim 8, wherein the solder tail is adapted for surface mount applications.

Claim 12

An electrical connector as recited in claim 8, wherein the solder tail is adapted for through hole mount applications.

Claim 13

An electrical connector as recited in claim 7, wherein the contact further comprises: a third support member having a first end integral with the first base member and a second end formed normal thereto; a fourth support member having a first end integral with the second base member and a second end formed normal thereto; a second beam, said second beam having a first end integral with the second end of the third support member and a second end integral with the second end of the fourth support member, said second beam tapering to narrow from proximate the second end of each of said third and fourth support members to a midpoint.

Claim 14

An electrical connector as recited in claim 11, wherein said second beam forms an inward arcuate curvature toward said first beam between said first and second support members.

Claim 15

An electrical connector, comprising: a dielectric housing having contact receiving passages therein, said contact receiving passages extending from a mating face to a rear face and defining opposed side walls, a reference side wall and a free side wall; a contact received in at least one of said contact receiving passages, said contact comprising first and second base members engaging said reference side wall; a first support member, said first support member having a first end integral with the first base member and a second end defining a first distal edge, said second end formed to extend toward said free side wall, said first distal edge spaced from said free side wall, a second support member, said second support member having a first end integral with the second base member and a second end defining a second distal edge, said second end formed to extend toward said free side wall, said second distal edge spaced from said free side wall; a first tapered fixed beam, said first tapered fixed beam having a first end integral with the second end of the first support member and a second end integral with the second end of the second support member, said beam tapering to narrow from proximate the second end of each of said first and second support members to a midpoint, said beam formed inwardly toward an axis of the contact between said first and said second support members; and means for securing said contact in said passageway with said base members engaging said reference side wall, whereby upon insertion of a pin into the contact, the tapered fixed beam cams outwardly and the support members flex outwardly without the distal edges engaging the free side wall of the contact receiving passage.

Claim 16

An electrical connector, comprising: a dielectric housing having contact receiving passages therein, said contact receiving passages extending from a mating face to a rear face and defining opposed side walls, a reference side wall and a free side wall; a contact received in at least one of said contact receiving passages, said contact comprising first and second base members engaging said reference side wall; a first support member, said first support member having a first end integral with the first base member and a second end defining a first distal edge, said second end formed to extend toward said free side wall, said first distal edge spaced from said free side wall, a second support member, said second support member having a first end integral with the second base member and a second end defining a second distal edge, said second end formed to extend toward said free side wall, said second distal edge spaced from said free side wall; a first tapered fixed beam, said first tapered fixed beam having a first end integral with the second end of the first support member and a second end integral with the second end of the second support member, said beam tapering to narrow from proximate the second end of each of said first and second support members to a midpoint, said beam formed inwardly toward an axis of the contact between said first and said second support members; and means for securing said contact in said passageway with said base members engaging said reference side wall, whereby upon insertion of a pin into the contact, the tapered fixed beam cams outwardly and the support members flex outwardly without the distal edges engaging the free side wall of the contact receiving passage.

Claim 17

An electrical connector as recited in claim 13, further comprising means on said opposed side walls that cooperate with the contact for retaining the contact against said reference side wall.

Claim 18

An electrical connector as recited in claim 13, wherein the contact further comprises a central rib extending between and integral with the first and second base members.

Claim 19

An electrical connector as recited in claim 15 wherein the central rib further comprises means for securing the contact against said reference side wall.

Claim 20

An electrical connector as recited in claim 16, wherein the securing means comprises a first pair of interference protrusions at a first location along the central rib, the first pair of interference protrusions defining a predetermined tip-to-tip distance adapted to engage said opposed side walls in an interference fit.

Claim 21

An electrical connector as recited in claim 17, wherein the securing means further comprises a second pair of interference protrusions, said second pair of interference protrusions spaced along said central rib from said first pair of interference protrusions, said second pair of interference protrusions defining a tip-to-tip distance that is greater than the tip-to-tip distance of said first pair of interference protrusions.

Claim 22

An electrical connector as recited in claim 17, further comprising means on said opposed side walls that cooperate with said first pair of interference protrusions for retaining the contact against said reference side wall.

Claim 23

An electrical connector as recited in claim 13, wherein the contact further comprises an solder tail integral with and extending from said first base member.

Claim 24

An electrical connector as recited in claim 20, wherein the solder tail is adapted for surface mount applications.

Claim 25

An electrical connector as recited in claim 20, wherein the solder tail is adapted for through hole mount applications.

Claim 26

An electrical connector as recited in claim 13, wherein the contact further comprises: a third support member having a first end integral with the first base member and a second end defining a third distal edge, said second end formed to extend toward said free side wall, said third distal edge spaced from said free side wall; a fourth support member having a first end integral with the second base member and a second end defining a fourth distal edge, said second end formed to extend toward said free side wall, said fourth distal edge spaced from said free side wall; a second beam, said second beam having a first end integral with the second end of the third support member and a second end integral with the second end of the fourth support member, said second beam tapering to narrow from proximate the second end of each of said third and fourth support members to a midpoint.

Claim 27

An electrical connector as recited in claim 23, wherein said second beam forms an inward arcuate curvature toward said first beam between said third and fourth support members.