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US4993968A Expired / Lapsed US ⏱️ 0.0 years remaining

Economical connector system for an array of conductors

Assignee: TE Connectivity Corp
•
Filing: 1989-03-02
•
Granted: 1991-02-19
•
Expires: 2009-03-02
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Abstract

Abstract An economical connector for an array of conductors includes a retaining structure on the connector for holding the conductors in parallel alignment with respective terminals which are separate from the retaining structure. This enables simplification of the terminals while also eliminating cable termination and cable preparation steps.

Inventors

  • 👤 Alex W. Guletsky
  • 👤 Scott S. Corbett, III

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 14:09
CPC Classifications
H; H01; H01R; H01R9/00; H01R9/03; H01R9/05; Y; Y10; Y10S; Y10S439/00; Y10S439/942

Claims Analysis

Total Claims: 29
Claim 1
Independent Claim 134 words
An apparatus for terminating conductors having respective elongate contact portions comprising: (a) a connector body having spaced-apart terminals, said terminals including generally planar contact areas arranged in a common plane in separated, side-to-side relation to each other; (b) retainer means on said connector body and separate from said terminals for accepting said conductors and for holding each conductor by separate frictional engagement in substantially parallel, separated, side-to-side relation to each other so that the side-to-side separation between respective conductors is established by said retainer means and corresponds to the side-to-side separation between respective ones of said contact areas of said spaced-apart terminals and so that said contact portions are connectible with said contact areas while said retainer means maintains said contact portions in substantially parallel relation to said common plane of said contact areas.
Claim 2
Independent Claim 134 words
An apparatus for terminating conductors having respective elongate contact portions comprising: (a) a connector body having spaced-apart terminals, said terminals including generally planar contact areas arranged in a common plane in separated, side-to-side relation to each other; (b) retainer means on said connector body and separate from said terminals for accepting said conductors and for holding each conductor by separate frictional engagement in substantially parallel, separated, side-to-side relation to each other so that the side-to-side separation between respective conductors is established by said retainer means and corresponds to the side-to-side separation between respective ones of said contact areas of said spaced-apart terminals and so that said contact portions are connectible with said contact areas while said retainer means maintains said contact portions in substantially parallel relation to said common plane of said contact areas.
Claim 3
Dependent Claim 43 words
An apparatus for terminating conductors as recited in claim 1 wherein said retainer means comprises a comb-shaped member having a plurality of teeth with open-ended slots defined therebetween for holding the respective conductors by separate frictional engagement between respective pairs of said teeth.
Claim 4
Dependent Claim 50 words
An apparatus for terminating conductors as recited in claim 1, said retainer means including a cable supporting surface, and said connector body including means for offsetting said terminals from said supporting surface in a direction transverse to the parallel direction in which said cables are held by said retainer means.
Claim 5
Dependent Claim 32 words
An apparatus for terminating conductors as recited in claim 1 wherein said connector body comprises a dielectric board and wherein said spaced-apart terminals comprise substantially flat, strip-like surfaces on said dielectric board.
Claim 6
Dependent Claim 31 words
An apparatus for terminating conductors as recited in claim 1 wherein said connector body comprises a dielectric board, and wherein said spaced-apart terminals comprise conductive material deposited on said dielectric board.
Claim 7
Dependent Claim 42 words
An apparatus for terminating conductors as recited in claim 1 wherein said connector body includes means for maintaining said retainer in stationary position relative to said terminals while electrical connection is established between said conductors and respective ones of said contact areas.
Claim 8
Dependent Claim 55 words
An apparatus for terminating conductors as recited in claim 1 wherein said connector body includes means for exposing all of said contact areas simultaneously to access from a location external to said connector body, while said conductors are held by said retainer means in alignment for connection with said contact areas of said spaced-apart terminals.
Claim 9
Independent Claim 202 words
A method for terminating an array of conductors having respective elongate contact portions at a connector, said method comprising the steps of: (a) providing a retainer; (b) providing a connector having strip-like terminals separate from said retainer, said terminals including generally planar contact areas arranged in a common plane in separated, side-to-side relation to each other; (c) guiding a plurality of said conductors into said retainer and frictionally holding said conductors substantially parallel in separated, side-to-side relation to each other by means of said retainer; (d) aligning respective ones of said conductors with respective ones of said terminals by means of said retainer so that the side-to-side separation between respective ones of said conductors is established by said retainer and corresponds to the side-to-side separation between respective ones of said contact areas, and so that said contact portions of said conductors are in substantially parallel relation to said common plane of said contact areas; and (e) thereafter, electrically connecting respective contact portions of respective ones of said conductors substantially simultaneously to said contact areas of said terminals while maintaining said contact portions of said conductors, by means of said retainer, in substantially parallel relation to said common plane of said contact areas.
Claim 10
Independent Claim 202 words
A method for terminating an array of conductors having respective elongate contact portions at a connector, said method comprising the steps of: (a) providing a retainer; (b) providing a connector having strip-like terminals separate from said retainer, said terminals including generally planar contact areas arranged in a common plane in separated, side-to-side relation to each other; (c) guiding a plurality of said conductors into said retainer and frictionally holding said conductors substantially parallel in separated, side-to-side relation to each other by means of said retainer; (d) aligning respective ones of said conductors with respective ones of said terminals by means of said retainer so that the side-to-side separation between respective ones of said conductors is established by said retainer and corresponds to the side-to-side separation between respective ones of said contact areas, and so that said contact portions of said conductors are in substantially parallel relation to said common plane of said contact areas; and (e) thereafter, electrically connecting respective contact portions of respective ones of said conductors substantially simultaneously to said contact areas of said terminals while maintaining said contact portions of said conductors, by means of said retainer, in substantially parallel relation to said common plane of said contact areas.
Claim 11
Dependent Claim 35 words
A method as recited in claim 8 wherein step (c) includes holding each of a plurality of said conductors by separate frictional engagement in substantially parallel relation to each other by means of said retainer.
Claim 12
Dependent Claim 29 words
A method as recited in claim 8, including mounting said retainer on said connector prior to steps (c) and (d), and thereafter performing step (d) concurrently with step (c).
Claim 13
Dependent Claim 43 words
A method as recited in claim 8 wherein step (a) includes providing a retainer having a plurality of teeth with open-ended slots defined therebetween and wherein step (c) includes holding the respective conductors by separate frictional engagement between respective pairs of said teeth.
Claim 14
Dependent Claim 29 words
A method as recited in claim 8, said method further comprising the step of predepositing a layer of solder on said strip-like terminals prior to connecting said conductors thereto.
Claim 15
Dependent Claim 24 words
A method as recited in claim 8 wherein step (e) includes electrically connecting said conductors to said terminals by heating said conductors and terminals.
Claim 16
Dependent Claim 20 words
A method as recited in claim 8, further comprising surrounding each of said conductors coaxially with a respective metallic shield.
Claim 17
Dependent Claim 23 words
A method as recited in claim 14, further comprising the step of electrically connecting all of the metallic shields simultaneously to said terminals.
Claim 18
Dependent Claim 36 words
A method as recited in claim 15 wherein said step of electrically connecting all of the metallic shields comprises interconnecting the metallic shields by positioning a conductive strip in abutment with all of said metallic shields.
Claim 19
Dependent Claim 32 words
A method as recited in claim 16, said method further comprising the step of heating both the respective conductor-to-terminal connections and the respective conductive strip-to-metallic shield connections with the same heating instrument.
Claim 20
Independent Claim 127 words
A method for terminating an array of conductors at a connector, said method comprising the steps of: (a) providing a retainer; (b) providing a connector having terminals; (c) guiding a plurality of conductors, each having surrounding dielectric material, into said retainer and frictionally holding said conductors substantially parallel to each other by means of said retainer; (d) thereafter, removing said dielectric material from the conductors by means other than said terminals while the conductors are held substantially parallel to each other by said retainer so as to prepare the conductors for electrical connection to the terminals of said connector; (e) aligning respective ones of said conductors with respective ones of said terminals by means of said retainer; and (f) thereafter, electrically connecting said conductors to said terminals.
Claim 21
Independent Claim 127 words
A method for terminating an array of conductors at a connector, said method comprising the steps of: (a) providing a retainer; (b) providing a connector having terminals; (c) guiding a plurality of conductors, each having surrounding dielectric material, into said retainer and frictionally holding said conductors substantially parallel to each other by means of said retainer; (d) thereafter, removing said dielectric material from the conductors by means other than said terminals while the conductors are held substantially parallel to each other by said retainer so as to prepare the conductors for electrical connection to the terminals of said connector; (e) aligning respective ones of said conductors with respective ones of said terminals by means of said retainer; and (f) thereafter, electrically connecting said conductors to said terminals.
Claim 22
Dependent Claim 25 words
A method as recited in claim 18 wherein said step of removing dielectric material includes stripping said dielectric material off of said conductors with heat.
Claim 23
Dependent Claim 23 words
A method as recited in claim 18 wherein said step of removing dielectric material includes cutting said dielectric material off of said conductors.
Claim 24
Dependent Claim 27 words
A method as recited in claim 18 wherein step (c) includes holding each of a plurality of conductors by separate frictional engagement by means of said retainer.
Claim 25
Dependent Claim 29 words
A method as recited in claim 18, including mounting said retainer on said connector prior to steps (c), (d) and (e), and performing step (e) concurrently with step (c).
Claim 26
Dependent Claim 30 words
A method as recited in claim 18, further comprising surrounding each of said conductors coaxially with a respective metallic shield and separating each conductor and shield with said dielectric material.
Claim 27
Dependent Claim 55 words
A method as recited in claim 18, further comprising surrounding each of said conductors coaxially with a respective metallic shield and surrounding each shield with said dielectric material, wherein said step of removing dielectric material includes directing a laser beam at said dielectric material to form apertures therein so as to expose each metallic shield.
Claim 28
Independent Claim 107 words
A method for terminating an array of conductors having respective elongate end portions at a connector, said method comprising the steps of: (a) providing a retainer; (b) providing a connector having strip-like terminals separate from said retainer; (c) guiding a plurality of said conductors into said retainer and holding each conductor by separate frictional engagement by means of said retainer so that said conductors are substantially parallel to each other; (d) aligning respective end portions of said conductors with respective terminals by means of said retainer; and (e) thereafter, electrically connecting said respective end portions of said conductors substantially simultaneously to said respective terminals by heating action.
Claim 29
Independent Claim 107 words
A method for terminating an array of conductors having respective elongate end portions at a connector, said method comprising the steps of: (a) providing a retainer; (b) providing a connector having strip-like terminals separate from said retainer; (c) guiding a plurality of said conductors into said retainer and holding each conductor by separate frictional engagement by means of said retainer so that said conductors are substantially parallel to each other; (d) aligning respective end portions of said conductors with respective terminals by means of said retainer; and (e) thereafter, electrically connecting said respective end portions of said conductors substantially simultaneously to said respective terminals by heating action.

References Cited (Backward Citations)

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US3573719A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-02-18 1994-08-20 1995-02-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-02-18 1998-08-20 1999-02-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-02-18 2002-08-20 2003-02-19 $7700.00 Window Closed / Lapsed

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