Claims Analysis
Total Claims: 6
Claim 1
Independent Claim
185 words
A method of making a scouring article, comprising the steps of: (a) arranging a multiplicity of continuous, crimped or undulated, thermoplastic, organic filaments into an open lofty array with one point of each filament in said array corresponding to a first filament bonding site and a second point of each filament, distant from said first point, corresponding to a second filament bonding site; (b) bonding substantially all of said thermoplastic organic filaments together at said first and said second bonding sites to respectively provide a first bond area comprising bonded filaments and a second bond area comprising bonded filaments, said bond areas being of a size sufficient to permit division thereof into at least two bond area segments per bond area with each bond area segment having said filament array bonded therein in a unitary structure; and (c) dividing each of said first and said second bond areas into at least two bond area segments, each bond area segment having said filament array bonded therein in a unitary structure, by cutting said filament array within said bond areas to provide an open, lofty, nonwoven pad.
Claim 2
Independent Claim
185 words
A method of making a scouring article, comprising the steps of: (a) arranging a multiplicity of continuous, crimped or undulated, thermoplastic, organic filaments into an open lofty array with one point of each filament in said array corresponding to a first filament bonding site and a second point of each filament, distant from said first point, corresponding to a second filament bonding site; (b) bonding substantially all of said thermoplastic organic filaments together at said first and said second bonding sites to respectively provide a first bond area comprising bonded filaments and a second bond area comprising bonded filaments, said bond areas being of a size sufficient to permit division thereof into at least two bond area segments per bond area with each bond area segment having said filament array bonded therein in a unitary structure; and (c) dividing each of said first and said second bond areas into at least two bond area segments, each bond area segment having said filament array bonded therein in a unitary structure, by cutting said filament array within said bond areas to provide an open, lofty, nonwoven pad.
Claim 3
Dependent Claim
26 words
The method of claim 1 wherein said step of arranging organic filaments into an open lofty array comprises opening a substantially continuous length of crimped tow.
Claim 4
Dependent Claim
25 words
The method of claim 1 wherein said step of bonding substantially all of said thermoplastic organic filaments together comprises melt-fusing said filaments together with heat.
Claim 5
Dependent Claim
13 words
The method of claim 3 wherein said melt-fusing is by ultrasonic sound waves.
Claim 6
Dependent Claim
67 words
The method of claim 1 further comprising the additional steps of: (d) coating said array of thermoplastic filaments, at least between said bond areas, with a liquid, curable thermosetting adhesive binder material; (e) depositing a multitude of abrasive particles throughout the adhesive binder coated thermoplastic filament array; and (f) curing said liquid, curable adhesive binder material to bond said abrasive particles to said array of thermoplastic filaments.