US4983550A
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US
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Hollow glass spheres
Assignee: Potters Industries LLC
•
Filing: 1988-08-24
•
Granted: 1991-01-08
•
Expires: 2008-08-24
Abstract
Abstract Hollow glass spheres having average densities of approximately 0.10 grams/cc to approximately 2.0 grams/cc are prepared by heating solid glass particles. The glass spheres consist essentially of the following ingredients in the following amounts state as weight percentages: SiO 2 (50 to 57%); R 2 O(2 to 15%); B 2 O 3 (0 to 20%); S(0.05 to 1.5%); RO(2 to 25%); RO 2 (other than SiO 2 ) (0 to 5%); R 2 O 3 (other than B 2 O 3 ) (0 to 10%); R 2 O 5 (0 to 5%); and F(0 to 5%). R represents a metal or an element like phosphorous which combines with oxygen in glass. The sizes of the hollow glass spheres are selected to produce a maximum average strength for a desired average density.
Inventors
- 👤 Kenneth E. Goetz
- 👤 James A. Hagarman
- 👤 Joseph P. Giovene, Jr.
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-01 16:43
CPC Classifications
C; C03; C03C; C03C3/00; C03C3/04; C03C3/076; C03C3/089; C03C3/091; C03C11/00; C03C11/002; C03C3/078; C03C3/083; C03C3/085; C03C3/087; C03C3/093; C03C3/097
Claims Analysis
Total Claims: 35
Claim 1
Independent Claim
112 words
Hollow glass spheres made by heating solid glass particles, said spheres having average densities of approximately 0.10 grams/cc to approximately 2.0 grams/cc and consisting essentially of the following ingredients in the following amounts stated as weight percentages: ______________________________________
SiO.sub.2 50-57
R.sub.2 O 2-15
B.sub.2 O.sub.3 0-20
S .05-1.5
RO 2-25
RO.sub.2 other than SiO.sub.2
0-5
R.sub.2 O.sub.3 other than B.sub.2 O.sub.3
0-10
R.sub.2 O.sub.5 0-5
F 0-5,
______________________________________ wherein R represents a metal or other element, having a valence of 1, 2, 3, 4, or 5 as dictated by the formulae set forth above, which combines with oxygen, and wherein the hollow glass spheres have a gradient quotient of 0.8 to 1.3.
Claim 2
Dependent Claim
112 words
Hollow glass spheres made by heating solid glass particles, said spheres having average densities of approximately 0.10 grams/cc to approximately 2.0 grams/cc and consisting essentially of the following ingredients in the following amounts stated as weight percentages: ______________________________________
SiO.sub.2 50-57
R.sub.2 O 2-15
B.sub.2 O.sub.3 0-20
S .05-1.5
RO 2-25
RO.sub.2 other than SiO.sub.2
0-5
R.sub.2 O.sub.3 other than B.sub.2 O.sub.3
0-10
R.sub.2 O.sub.5 0-5
F 0-5,
______________________________________ wherein R represents a metal or other element, having a valence of 1, 2, 3, 4, or 5 as dictated by the formulae set forth above, which combines with oxygen, and wherein the hollow glass spheres have a gradient quotient of 0.8 to 1.3.
Claim 3
Dependent Claim
22 words
Hollow glass spheres as in claim 1 wherein R 2 O is Na 2 O, K 2 O or Li 2 O.
Claim 4
Dependent Claim
40 words
Hollow glass spheres as in claim 1 wherein R 2 O is Na 2 O, K 2 O and Li 2 O which are present in weight percentages of 2.5 to 12.8, 3.8 to 10.0 and 1.0 to 3.0, respectively.
Claim 5
Dependent Claim
75 words
Hollow glass spheres as in claim 1 wherein R 2 O is Na 2 O, K 2 O and Li 2 O which are present in the amounts of approximately one part by weight Li 2 O, to two parts by weight Na 2 O, to three parts by weight K 2 O, such that Li 2 O, Na 2 O and K 2 O are included in the glass in a substantially molar balance.
Claim 6
Dependent Claim
22 words
Hollow glass spheres as in claim 1 wherein B 2 O 3 is present in a weight percentage of 6 to 15.
Claim 7
Dependent Claim
13 words
Hollow glass spheres as in claim 1 wherein RO is CaO or ZnO.
Claim 8
Dependent Claim
28 words
Hollow glass spheres as in claim 1 where RO is CaO and ZnO which are present in weight percentages of 5 to 20 and 1.5 to 4.0, respectively.
Claim 9
Dependent Claim
17 words
Hollow glass spheres as in claim 1 wherein RO 2 other than SiO 2 is substantially absent.
Claim 10
Dependent Claim
24 words
Hollow glass spheres as in claim 1 wherein R 2 O 3 other than B 2 O 3 is Al 2 O 3 .
Claim 11
Dependent Claim
22 words
Hollow glass spheres as in claim 9 wherein Al 2 O 3 is present in a weight percentage of 2 to 7.
Claim 12
Dependent Claim
28 words
Hollow glass spheres as in claim 1 wherein R 2 O 5 is P 2 O 5 and is present in a weight percentage of 0.5, to 4.0.
Claim 13
Dependent Claim
19 words
Hollow glass spheres as in claim 1 wherein F is present in a weight percentage of 1.5 to 2.5.
Claim 14
Dependent Claim
118 words
A product of hollow and solid glass spheres made by heating solid glass particles, said product having an average density of approximately 0.10 grams/cc to approximately 2.0 grams/cc and consisting essentially of the following ingredients in the following amounts stated as weight percentages: ______________________________________
SiO.sub.2 50-57
R.sub.2 O 2-15
B.sub.2 O.sub.3 0-20
S .05-1.5
RO 2-25
RO.sub.2 other than SiO.sub.2
0-5
R.sub.2 O.sub.3 other than B.sub.2 O.sub.3
0-10
R.sub.2 O.sub.5 0-5
F 0-5,
______________________________________ wherein R represents a metal or other element, having a valence of 1, 2, 3, 4, or 5 as dictated by the formulae set forth above, which combines with oxygen, and wherein the hollow glass spheres have a gradient quotient of 0.8 to 1.3.
Claim 15
Dependent Claim
118 words
A product of hollow and solid glass spheres made by heating solid glass particles, said product having an average density of approximately 0.10 grams/cc to approximately 2.0 grams/cc and consisting essentially of the following ingredients in the following amounts stated as weight percentages: ______________________________________
SiO.sub.2 50-57
R.sub.2 O 2-15
B.sub.2 O.sub.3 0-20
S .05-1.5
RO 2-25
RO.sub.2 other than SiO.sub.2
0-5
R.sub.2 O.sub.3 other than B.sub.2 O.sub.3
0-10
R.sub.2 O.sub.5 0-5
F 0-5,
______________________________________ wherein R represents a metal or other element, having a valence of 1, 2, 3, 4, or 5 as dictated by the formulae set forth above, which combines with oxygen, and wherein the hollow glass spheres have a gradient quotient of 0.8 to 1.3.
Claim 16
Dependent Claim
24 words
A product of glass spheres as in claim 13 wherein R 2 O is Na 2 O, K 2 O or Li 2 O.
Claim 17
Dependent Claim
42 words
A product of glass spheres as in claim 13 wherein R 2 O is Na 2 O, K 2 O and Li 2 O which are present in weight percentages of 2.5 to 12.8, 3.8 to 10.0 and 1.0 to 3.0, respectively.
Claim 18
Dependent Claim
77 words
A product of glass spheres as in claim 13 wherein R 2 O is Na 2 O, K 2 O and Li 2 O which are present in the amounts of approximately one part by weight Li 2 O, to two parts by weight Na 2 O, to three parts by weight K 2 O, such that Li 2 O, Na 2 O and K 2 O are included in the glass in a substantially molar balance.
Claim 19
Dependent Claim
24 words
A product of glass spheres as in claim 13 wherein B 2 O 3 is present in a weight percentage of 6 to 15.
Claim 20
Dependent Claim
15 words
A product of glass spheres as in claim 13 wherein RO is CaO or ZnO.
Claim 21
Dependent Claim
30 words
A product of glass spheres as in claim 13 wherein RO is CaO and ZnO which are present in weight percentages of 5 to 20 and 1.5 to 4.0, respectively.
Claim 22
Dependent Claim
19 words
A product of glass spheres as in claim 13 wherein RO 2 other than SiO 2 is substantially absent.
Claim 23
Dependent Claim
26 words
A product of glass spheres as in claim 13 wherein R 2 O 3 other than B 2 O 3 is Al 2 O 3 .
Claim 24
Dependent Claim
24 words
A product of glass spheres as in claim 21 wherein Al 2 O 3 is present in a weight percentage of 2 to 7.
Claim 25
Dependent Claim
30 words
A product of glass spheres as in claim 13 wherein R 2 O 5 is P 2 O 5 and is present in a weight percentage of 0.5 to 4.0.
Claim 26
Dependent Claim
21 words
A product of glass spheres as in claim 13 wherein F is present in a weight percentage of 1.5 to 2.5.
Claim 27
Dependent Claim
68 words
Hollow glass spheres made by heating solid glass particles, said spheres consisting essentially of the following ingredients in the following amounts stated as weight percentages: ______________________________________
SiO.sub.2
50-57
Na.sub.2 O
2.5-12.8
K.sub.2 O
3.8-10.0
Li.sub.2 O
1.0-3.0
B.sub.2 O.sub.3
6-15
S .05-1.5
CaO 5-20
ZnO 1.5-4.0
Al.sub.2 O.sub.3
2-7
P.sub.2 O.sub.5
.5-4.0
F 1.5-2.5
______________________________________ wherein the hollow glass spheres have a gradient quotient of 0.8 to 1.3.
Claim 28
Dependent Claim
68 words
Hollow glass spheres made by heating solid glass particles, said spheres consisting essentially of the following ingredients in the following amounts stated as weight percentages: ______________________________________
SiO.sub.2
50-57
Na.sub.2 O
2.5-12.8
K.sub.2 O
3.8-10.0
Li.sub.2 O
1.0-3.0
B.sub.2 O.sub.3
6-15
S .05-1.5
CaO 5-20
ZnO 1.5-4.0
Al.sub.2 O.sub.3
2-7
P.sub.2 O.sub.5
.5-4.0
F 1.5-2.5
______________________________________ wherein the hollow glass spheres have a gradient quotient of 0.8 to 1.3.
Claim 29
Dependent Claim
70 words
Hollow glass spheres as in claim 25 wherein Na 2 O, K 2 O and Li 2 O are present in the amounts of approximately one part by weight Li 2 O, to two parts by weight Na 2 O, to three parts by weight K 2 O, such that Li 2 O, Na 2 O and K 2 O are included in the glass in a substantially molar balance.
Claim 30
Dependent Claim
124 words
An article of manufacture comprising a polymeric compound and dispersed therein the hollow glass spheres made by heating solid glass particles, said spheres having average densities of approximately 0.10 grams/cc to approximately 2.0 grams/cc and consisting essentially of the following ingredients in the following amounts stated as weight percentages: ______________________________________
SiO.sub.2 50-57
R.sub.2 O 2-15
B.sub.2 O.sub.3 0-20
S .05-1.5
RO 2-25
RO.sub.2 other than SiO.sub.2
0-5
R.sub.2 O.sub.3 other than B.sub.2 O.sub.3
0-10
R.sub.2 O.sub.5 0-5
F 0-5,
______________________________________ wherein R represents a metal or other element, having a valence of 1, 2, 3, 4, or 5 as dictated by the formulae set forth above, which combines with oxygen, and wherein the hollow glass spheres have a gradient quotient of 0.8 to 1.3.
Claim 31
Dependent Claim
124 words
An article of manufacture comprising a polymeric compound and dispersed therein the hollow glass spheres made by heating solid glass particles, said spheres having average densities of approximately 0.10 grams/cc to approximately 2.0 grams/cc and consisting essentially of the following ingredients in the following amounts stated as weight percentages: ______________________________________
SiO.sub.2 50-57
R.sub.2 O 2-15
B.sub.2 O.sub.3 0-20
S .05-1.5
RO 2-25
RO.sub.2 other than SiO.sub.2
0-5
R.sub.2 O.sub.3 other than B.sub.2 O.sub.3
0-10
R.sub.2 O.sub.5 0-5
F 0-5,
______________________________________ wherein R represents a metal or other element, having a valence of 1, 2, 3, 4, or 5 as dictated by the formulae set forth above, which combines with oxygen, and wherein the hollow glass spheres have a gradient quotient of 0.8 to 1.3.
Claim 32
Dependent Claim
129 words
An article of manufacture comprising a polymeric compound and dispersed therein the product of hollow and solid glass spheres made by heating solid glass particles, said product having an average density of approximately 0.10 grams/cc to approximately 2.0 grams/cc and consisting essentially of the following ingredients in the following amounts stated as weight percentages: ______________________________________
SiO.sub.2 50-57
R.sub.2 O 2-15
B.sub.2 O.sub.3 0-20
S .05-1.5
RO 2-25
RO.sub.2 other than SiO.sub.2
0-5
R.sub.2 O.sub.3 other than B.sub.2 O.sub.3
0-10
R.sub.2 O.sub.5 0-5
F 0-5,
______________________________________ wherein R represents a metal or other element, having a valence of 1, 2, 3, 4, or 5 as dictated by the formulae set forth above, which combines with oxygen, and wherein the hollow glass spheres have a gradient quotient of 0.8 to 1.3.
Claim 33
Dependent Claim
129 words
An article of manufacture comprising a polymeric compound and dispersed therein the product of hollow and solid glass spheres made by heating solid glass particles, said product having an average density of approximately 0.10 grams/cc to approximately 2.0 grams/cc and consisting essentially of the following ingredients in the following amounts stated as weight percentages: ______________________________________
SiO.sub.2 50-57
R.sub.2 O 2-15
B.sub.2 O.sub.3 0-20
S .05-1.5
RO 2-25
RO.sub.2 other than SiO.sub.2
0-5
R.sub.2 O.sub.3 other than B.sub.2 O.sub.3
0-10
R.sub.2 O.sub.5 0-5
F 0-5,
______________________________________ wherein R represents a metal or other element, having a valence of 1, 2, 3, 4, or 5 as dictated by the formulae set forth above, which combines with oxygen, and wherein the hollow glass spheres have a gradient quotient of 0.8 to 1.3.
Claim 34
Dependent Claim
78 words
An article of manufacture comprising a polymeric compound and the hollow glass spheres made by heating solid glass particles, said spheres consisting essentially of the following ingredients in the following amounts stated as weight percentages: ______________________________________
SiO.sub.2
50-57
Na.sub.2 O
2.5-12.8
K.sub.2 O
3.8-10.0
Li.sub.2 O
1.0-3.0
B.sub.2 O.sub.3
6-15
S .05-1.5
CaO 5-20
ZnO 1.5-4.0
Al.sub.2 O.sub.3
2-7
P.sub.2 O.sub.5
.5-4.0
F 1.5-2.5.
______________________________________ wherein the hollow glass spheres have a gradient quotient of 0.8 to 1.3.
Claim 35
Dependent Claim
78 words
An article of manufacture comprising a polymeric compound and the hollow glass spheres made by heating solid glass particles, said spheres consisting essentially of the following ingredients in the following amounts stated as weight percentages: ______________________________________
SiO.sub.2
50-57
Na.sub.2 O
2.5-12.8
K.sub.2 O
3.8-10.0
Li.sub.2 O
1.0-3.0
B.sub.2 O.sub.3
6-15
S .05-1.5
CaO 5-20
ZnO 1.5-4.0
Al.sub.2 O.sub.3
2-7
P.sub.2 O.sub.5
.5-4.0
F 1.5-2.5.
______________________________________ wherein the hollow glass spheres have a gradient quotient of 0.8 to 1.3.
References Cited (Backward Citations)
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| 3.5 Years (Year 4) | 1994-01-07 | 1994-07-09 | 1995-01-08 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1998-01-07 | 1998-07-09 | 1999-01-08 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2002-01-07 | 2002-07-09 | 2003-01-08 | $7700.00 | Window Closed / Lapsed |