Serpentine heat exchanger

Claim 2

For use in a furnace having a burner means for providing hot products of combustion, and an air flow means for circulating conditioned air, a heat exchanger for transferring heat from products of combustion to conditioned air, said heat exchanger comprised of first and second matched clamshell plates assembled together, said plates connected at their respective edges by a sealing means for providing a seal thereat, each said plate having an internal surface defining a depression, said depressions together defining a serpentine passageway, an entrance and exhaust ported formed in said passageway, said surfaces including elongated ribs for obstructing fluid flow adjacent said exhaust portal and for directing fluid flow to under-utilized portions in said passageway.

Claim 3

The heat exchanger of claim 1 wherein said sealing means comprises a flange portion of said first plate and a flange portion of said second plate, said second plate flange portion bent around said first plate flange portion to define a gap therebetween an end of said first plate flange portion and a fold of said second plate flange portion to thereby allow said first plate flange portion to expand or contract without substantially adversely altering said seal between said first and second plates.

Claim 4

The heat exchanger of claim 2 further comprising a lip wrapped around edges of said portals to secure said portals and facilitate coupling said heat exchanger to a furnace.

Claim 5

The heat exchanger of claim 1 wherein said surfaces also include column-like dimples located within said passageway.

Claim 6

The heat exchanger of claim 4 wherein said dimples comprise first and second dimple extensions, said dimple extensions matched together in an adjacent relation to create a column-like structure in said passageway.

Claim 7

The heat exchanger of claim 1 wherein said portals of said serpentine passageway are located along a common edge of said matched plates.

Claim 8

The heat exchanger of claim 1 wherein said serpentine passageway has a shape including a straight inlet channel at said first portal, a bend extending from said inlet channel, a parallel flow channel extending from said bend, a first U-turn extending from said parallel flow channel, a counterflow channel extending from said first U-turn, a second U-turn extending from said counterflow channel, and a turbulence channel extending from said second U-turn and terminating at said second portal.

Claim 9

The heat exchanger of claim 1 wherein said depressions decrease in depth from adjacent said entrance portal to adjacent said exhaust portal.

Claim 10

The heat exchanger of claim 1 wherein one of said first and second plates have receiving holes not located in said depression, the other of said first and second plates having matching upwardly extending collars, said plates secured together by hemming said collar about said receiving aperture to create an eyelet.

Claim 11

For use in a furnace having a burner means for providing hot products of combustion, and an air flow means for circulating conditioned air, a heat exchanger for transferring heat from products of combustion to conditioned air, said heat exchanger comprising: first and second clamshell plates assembled together, each said plate having an internal surface defining a depression, said depressions defining a serpentine passageway therebetween, said passageway having an entrance portal and an exhaust portal, said passageway decreasing in depth from adjacent said entrance portal to adjacent said exhaust portal; sealing means for providing a seal to connect said first and second plates, said sealing means comprising a flange portion of said first plate and a flange portion of said second plate, said second plate flange portion bent around said first plate flange portion to define a gap between an end of said first plate flange portion and a fold of said second plate flange portion to thereby allow said first plate flange portion to expand or contract without substantially adversely altering said seal between said first and second plates; elongated ribs extending into said passageway near said exhaust portal for obstructing fluid flow near said exhaust portal thereby directing fluid flow to under-utilized portions in said passageway; and dimples having a column-like shape extending between said first and second plates for generating turbulent fluid flow.

Claim 12

For use in a furnace having a burner means for providing hot products of combustion, and an air flow means for circulating conditioned air, a heat exchanger for transferring heat from products of combustion to conditioned air, said heat exchanger comprising: first and second clamshell plates assembled together, each said plate having an internal surface defining a depression, said depressions defining a serpentine passageway therebetween, said passageway having an entrance portal and an exhaust portal, said passageway decreasing in depth from adjacent said entrance portal to adjacent said exhaust portal; sealing means for providing a seal to connect said first and second plates, said sealing means comprising a flange portion of said first plate and a flange portion of said second plate, said second plate flange portion bent around said first plate flange portion to define a gap between an end of said first plate flange portion and a fold of said second plate flange portion to thereby allow said first plate flange portion to expand or contract without substantially adversely altering said seal between said first and second plates; elongated ribs extending into said passageway near said exhaust portal for obstructing fluid flow near said exhaust portal thereby directing fluid flow to under-utilized portions in said passageway; and dimples having a column-like shape extending between said first and second plates for generating turbulent fluid flow.

Claim 13

The heat exchanger of claim 10 wherein said dimples include first and second dimple extensions of said first and second plate, respectively, said dimple extensions matched together in an adjacent relation to create a column-like structure in said passageway.

Claim 14

The heat exchanger of claim 10 wherein both said portals of said passageway are located along a common edge of said plates, and wherein said passageway has a shape including a straight inlet channel at said first portal, a bend extending from said inlet channel, a parallel flow channel extending from said bend, a first U-turn extending from said parallel flow channel, a counterflow channel extending from said first U-turn, a second U-turn extending from said counterflow channel, and a turbulence channel extending from said second U-turn and terminating at said second portal.

Claim 15

The heat exchanger of claim 10 wherein one of said first and second plates have receiving holes not located in said surfaces, the other of said first and second plates having matching upwardly extending collars, said plates secured together by hemming said collar about said receiving hole to create an eyelet.