US4977778A
Expired / Lapsed
US
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Check valve testing system
Assignee: Crane Nuclear Inc
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Filing: 1990-01-22
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Granted: 1990-12-18
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Expires: 2010-01-22
Abstract
Abstract A method and apparatus for testing the operating condition of a check valve directs sound waves into the valve chamber of a check valve assembly and utilizes the collected signals of the reflected sound waves to generate various time lapse data corresponding to the valve disk position and movement, such time lapse data providing an analysis of the condition of the valve assembly.
Inventors
- 👤 Steven Nafziger
- 👤 John A. McMennamy
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-23 14:50
CPC Classifications
F; F16; F16K; F16K37/00; F16K37/0025; F16K37/0041; G; G01; G01S; G01S15/00; G01S15/02; G01S15/06; G01S15/08; G01S15/88
Claims Analysis
Total Claims: 12
Claim 1
Independent Claim
266 words
Method of testing the operating condition of a fluid flow check valve including a movable check valve disk positioned in a check valve chamber defined by a check valve casting, said method comprising the steps of: removably and temporarily locating a sound wave sending unit and a sound wave receiving unit at the check valve; directing a sound wave at and through the check valve casting and at the check valve disk; receiving a plurality of reflected sound waves from reflection of the directed sound wave off elements of the check valve; generating an isolated signal from the first reflected sound wave which, after a selected delay, subsequent to the directing of the sound wave, has an energy level above a predetermined minimum level, said isolated signal corresponding to a sound wave reflected off the check valve disk,; counting the lapsed time from the end of the selected delay until the generation of the isolated signal; creating a signal corresponding to the lapsed time from the end of the selected delay until the generation of the isolated signal; collecting the signal corresponding to the lapsed time from the end of the selected delay until the generation of the isolated signal; repeating the above directing, receiving, generating, counting, creating, and collecting steps at selected intervals over a period of time; and plotting a lapsed time versus real time curve which reveals changes in position of the check valve disk with respect to real time, whereby the operating condition of the check valve with respect to degradation and wear of check valve elements can be determined and analyzed.
Claim 2
Dependent Claim
266 words
Method of testing the operating condition of a fluid flow check valve including a movable check valve disk positioned in a check valve chamber defined by a check valve casting, said method comprising the steps of: removably and temporarily locating a sound wave sending unit and a sound wave receiving unit at the check valve; directing a sound wave at and through the check valve casting and at the check valve disk; receiving a plurality of reflected sound waves from reflection of the directed sound wave off elements of the check valve; generating an isolated signal from the first reflected sound wave which, after a selected delay, subsequent to the directing of the sound wave, has an energy level above a predetermined minimum level, said isolated signal corresponding to a sound wave reflected off the check valve disk,; counting the lapsed time from the end of the selected delay until the generation of the isolated signal; creating a signal corresponding to the lapsed time from the end of the selected delay until the generation of the isolated signal; collecting the signal corresponding to the lapsed time from the end of the selected delay until the generation of the isolated signal; repeating the above directing, receiving, generating, counting, creating, and collecting steps at selected intervals over a period of time; and plotting a lapsed time versus real time curve which reveals changes in position of the check valve disk with respect to real time, whereby the operating condition of the check valve with respect to degradation and wear of check valve elements can be determined and analyzed.
Claim 3
Dependent Claim
25 words
Method of claim 1, further comprising the step of calculating an actual position of the check valve disk at a given point in real time.
Claim 4
Dependent Claim
54 words
Method of claim 1, wherein the step of removably and temporarily locating a sound wave sending unit and a sound wave receiving unit at the check valve comprises the step of removably and temporarily locating a sound wave sending unit and a sound wave receiving unit at the same location at the check valve.
Claim 5
Dependent Claim
20 words
Method of claim 1, further comprising the step of forcing fluid through the check valve during the above mentioned steps.
Claim 6
Dependent Claim
118 words
Method of testing the operating condition of a fluid flow check valve including a movable check valve disk positioned in a check valve chamber defined by a check valve casting, said method comprising the steps of: directing a sound wave at and through the check valve casting and at the check valve disk; receiving a reflected sound wave reflected off the check valve disk; counting the lapsed time from the end of a selected delay, subsequent to the directing of the sound wave, until the receipt of the reflected sound wave; and repeating the above directing, receiving, and counting steps at selected intervals over a period of time to monitor any relative movement of the check valve disk.
Claim 7
Dependent Claim
118 words
Method of testing the operating condition of a fluid flow check valve including a movable check valve disk positioned in a check valve chamber defined by a check valve casting, said method comprising the steps of: directing a sound wave at and through the check valve casting and at the check valve disk; receiving a reflected sound wave reflected off the check valve disk; counting the lapsed time from the end of a selected delay, subsequent to the directing of the sound wave, until the receipt of the reflected sound wave; and repeating the above directing, receiving, and counting steps at selected intervals over a period of time to monitor any relative movement of the check valve disk.
Claim 8
Dependent Claim
231 words
Apparatus for testing the operating condition of a check valve, said apparatus comprising: a check valve assembly comprising a check valve casting, said check valve casting defining a check valve chamber, and a check valve disk located inside said check valve chamber; wave directing means externally connected to said check valve casting for directing a plurality of directed sound wave pulses at and through said check valve casting and at said check valve disk; wave receiving means externally connected to said check valve casting for receiving a plurality of reflected sound wave pulses, each said reflected sound wave pulse of said plurality of reflected sound wave pulses corresponding to reflection of one of said directed sound wave pulses of said plurality of directed sound wave pulses off said check valve disk; signal conditioning means connected to said wave directing means and said wave receiving means for generating a plurality of signals, each signal of said plurality of signals representing an interval of time starting from a selected point in time after directing of one of said directed sound wave pulses and ending upon receipt of the reflected sound wave pulse corresponding to said one of said directed sound wave pulses; and recording means connected to said signal conditioning means for collecting said plurality of signals from said signal conditioning means and for graphically relating said plurality of signals to real time.
Claim 9
Dependent Claim
231 words
Apparatus for testing the operating condition of a check valve, said apparatus comprising: a check valve assembly comprising a check valve casting, said check valve casting defining a check valve chamber, and a check valve disk located inside said check valve chamber; wave directing means externally connected to said check valve casting for directing a plurality of directed sound wave pulses at and through said check valve casting and at said check valve disk; wave receiving means externally connected to said check valve casting for receiving a plurality of reflected sound wave pulses, each said reflected sound wave pulse of said plurality of reflected sound wave pulses corresponding to reflection of one of said directed sound wave pulses of said plurality of directed sound wave pulses off said check valve disk; signal conditioning means connected to said wave directing means and said wave receiving means for generating a plurality of signals, each signal of said plurality of signals representing an interval of time starting from a selected point in time after directing of one of said directed sound wave pulses and ending upon receipt of the reflected sound wave pulse corresponding to said one of said directed sound wave pulses; and recording means connected to said signal conditioning means for collecting said plurality of signals from said signal conditioning means and for graphically relating said plurality of signals to real time.
Claim 10
Dependent Claim
39 words
Apparatus of claim 6, wherein said wave directing means comprises a wave sending transducer externally connected to said check valve casting and wherein said wave receiving means comprises a wave receiving transducer externally connected to said check valve casting.
Claim 11
Dependent Claim
78 words
Apparatus of claim 6, wherein said signal conditioning means comprises: delay means for creating a time delay after directing of each said sound wave pulse of said plurality of directed sound wave pulses, each said time delay defining said selected point in time for starting said interval of time for each said signal; counter means for counting lapsed time during each said interval of time; and a discriminator means for isolating signals above a minimum selected energy level.
Claim 12
Dependent Claim
50 words
Apparatus of claim 6, wherein said recording means comprises a storage oscilloscope comprising means for generating and storing data corresponding to said plurality of signals and for generating a lapsed time versus real time curve which reveals changes in position of the check valve disk with respect to real time.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1993-12-17 | 1994-06-18 | 1994-12-18 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1997-12-17 | 1998-06-18 | 1998-12-18 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2001-12-17 | 2002-06-18 | 2002-12-18 | $7700.00 | Window Closed / Lapsed |