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US4977440A Expired / Lapsed US ⏱️ 0.0 years remaining

Structure and process for contacting and interconnecting semiconductor devices within an integrated circuit

Assignee: Individual
•
Filing: 1989-01-04
•
Granted: 1990-12-11
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Expires: 2009-01-04
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Abstract

Abstract An improved structure and process for contacting and interconnecting semiconductor devices within a VLSI integrated circuit are described. The structure includes several regions which cooperate to provide (1) contacts of low electrical resistance to semiconductor device terminals, (2) barriers to unwanted metallurgic reactions, (3) strong bonds between major regions of the structure, (4) overall mechanical strength, (5) a primary current path of low electrical resistance, (6) a secondary current path in parallel with the primary current path, and (7) circuit bond pads for use in making electrical connections to the VLSI circuit. Because of the structure's mechanical strength, semiconductor devices may be placed beneath circuit bond pads. The inventive process facilitates accurate control of the composition and thickness of each of the several regions within the material structure.

Inventors

  • 👤 E. Henry Stevens

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 17:57
CPC Classifications
H; H10; H10W; H10W20/00; H10W20/40; H10W20/41; H10W20/425

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 224 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit, the material structure comprising: a semiconductor wafer; a first dielectric region overlying the semiconductor wafer, said first dielectric region including openings therein for permitting electrical contact to terminals of the semiconductor devices; a low-resistance contact region in the semiconductor wafer underlying the openings in said first dielectric region; a first metallurgic barrier region overlying the first dielectric region and the low-resistance contact region, said first metallurgic barrier region comprising a compound of a refractory metal, oxygen, and nitrogen; a first material bonding region sandwiched between said first metallurgic barrier region and said first dielectric region; a metallurgic barrier and current carrying region overlying said first metallurgic barrier region, said metallurgic barrier and current carrying region comprising a compound of a refractory metal, oxygen, and nitrogen that is different from the compound comprising said first metallurgic barrier region, said metallurgic barrier and current carrying region having a resistivity of less than 60 micro-ohm-centimeters; a primary current carrying path region overlying said metallurgic barrier and current carrying region, for providing, in combination with said metallurgic barrier and current carrying region, a composite path for carrying current between interconnected semiconductor devices; and a second material bonding region sandwiched between said metallurgic barrier and current carrying region and said primary current carrying path region.
Claim 2
Dependent Claim 224 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit, the material structure comprising: a semiconductor wafer; a first dielectric region overlying the semiconductor wafer, said first dielectric region including openings therein for permitting electrical contact to terminals of the semiconductor devices; a low-resistance contact region in the semiconductor wafer underlying the openings in said first dielectric region; a first metallurgic barrier region overlying the first dielectric region and the low-resistance contact region, said first metallurgic barrier region comprising a compound of a refractory metal, oxygen, and nitrogen; a first material bonding region sandwiched between said first metallurgic barrier region and said first dielectric region; a metallurgic barrier and current carrying region overlying said first metallurgic barrier region, said metallurgic barrier and current carrying region comprising a compound of a refractory metal, oxygen, and nitrogen that is different from the compound comprising said first metallurgic barrier region, said metallurgic barrier and current carrying region having a resistivity of less than 60 micro-ohm-centimeters; a primary current carrying path region overlying said metallurgic barrier and current carrying region, for providing, in combination with said metallurgic barrier and current carrying region, a composite path for carrying current between interconnected semiconductor devices; and a second material bonding region sandwiched between said metallurgic barrier and current carrying region and said primary current carrying path region.
Claim 3
Dependent Claim 61 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 1, further comprising: a second metallurgic barrier region overlying said primary current carrying path region for providing additional mechanical strength to said material structure; and a third material bonding region sandwiched between said second metallurgic barrier region and said primary current carrying path region.
Claim 4
Dependent Claim 73 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 2, further comprising: a second dielectric region overlying said second metallurgic barrier region, said second dielectric region including openings therein for permitting electrical contact to VLSI circuit bond pads; and an electrical connection region overlying said second dielectric region and directly interfacing with said second metallurgic barrier region at the openings in said second dielectric region.
Claim 5
Dependent Claim 51 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 1 wherein said refractory metal forming the compound of said first metallurgic barrier region comprises tantalum and wherein said refractory metal forming the compound of said metallurgic barrier and current carrying region comprises titanium.
Claim 6
Dependent Claim 51 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 1 wherein said refractory metal forming the compound of said first metallurgic barrier region comprises molybdenum and wherein said refractory metal forming the compound of said metallurgic barrier and current carrying region comprises titanium.
Claim 7
Dependent Claim 51 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 1 wherein said refractory metal forming the compound of said first metallurgic barrier region comprises vanadium and wherein said refractory metal forming the compound of said metallurgic barrier and current carrying region comprises titanium.
Claim 8
Dependent Claim 51 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 1 wherein said refractory metal forming the compound of said first metallurgic barrier region comprises tungsten and wherein said refractory metal forming the compound of said metallurgic barrier and current carrying region comprises titanium.
Claim 9
Dependent Claim 32 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 1 wherein said second material bonding region comprises a compound of aluminum, titanium, and silicon.
Claim 10
Dependent Claim 33 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 1 wherein said second material bonding region comprises a compound of aluminum, titanium, silicon, and nitrogen.
Claim 11
Dependent Claim 34 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 1 wherein said second material bonding region comprises a compound of aluminum, titanium, silicon, nitrogen, and oxygen.
Claim 12
Dependent Claim 33 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 1 wherein said primary current carrying path region is an alloy comprising aluminum, titanium, and silicon.
Claim 13
Dependent Claim 32 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 2 wherein said third material bonding region comprises a compound of aluminum, titanium, and silicon.
Claim 14
Dependent Claim 33 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 2 wherein said third material bonding region comprises a compound of aluminum, titanium, silicon, and nitrogen.
Claim 15
Dependent Claim 34 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 2 wherein said third material bonding region comprises a compound of aluminum, titanium, silicon, nitrogen, and oxygen.
Claim 16
Dependent Claim 32 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 2 wherein said second metallurgic barrier region comprises a compound of titanium, nitrogen, and oxygen.
Claim 17
Dependent Claim 40 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 2 wherein said second metallurgic barrier region comprises titanium oxynitride having an oxygen to nitrogen ratio within the range of 0.1 to 0.4.
Claim 18
Dependent Claim 31 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 2 wherein said second metallurgic barrier region exists in a state of tensile stress.
Claim 19
Dependent Claim 33 words
A multi-region material structure for contacting and interconnecting semiconductor devices within a VLSI circuit as in claim 2 wherein said second metallurgic barrier region has a thickness of between 0.05 and 0.5 micrometers.

References Cited (Backward Citations)

US3906540A Cited
US4784973A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-12-10 1994-06-11 1994-12-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-12-10 1998-06-11 1998-12-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-12-10 2002-06-11 2002-12-11 $7700.00 Window Closed / Lapsed

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