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US4975262A Expired / Lapsed US ⏱️ 0.0 years remaining

Three dimensional woven fabrics of pitch-derived carbon fibers

Assignee: Petoca Ltd
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Filing: 1989-03-06
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Granted: 1990-12-04
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Expires: 2009-03-06
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Abstract

Abstract Three dimensional woven fabrics containing bent parts of a small radius of curvature which bent parts comprise easily graphitized pitch-derived carbon fibers obtained by thermosetting treatment and light carbonization treatment carried out after melt-spinning of high softening point pitch and having a tensile strength of 15 250 Kgf/mm 2 , an elongation of 0.5-8.0% and modulus of elasticity of 400-40,000 Kgf/mm 2 and a capability of increasing both of their tensile strength and modulus of elasticity to 1.1 times or greater than the above-mentioned values by additional heat treatment carried out under a relaxed state to have a tensile strength of 150 Kgf/mm 2 or greater and a modulus of elasticity of 40,000 Kgf/mm 2 or greater. They are superior in abrasion resistance, flexion-resisting property and scratch-resisting property and useful as one component of fiber composite materials in reinforcing plastics, metals, cements, ceramics, carbon materials, etc.

Inventors

  • 👤 Yoshinori Suto
  • 👤 Hideyuki Nakajima
  • 👤 Toshiyuki Ito
  • 👤 Sanji Arisawa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 14:18
CPC Classifications
D; D01; D01F; D01F9/00; D01F9/08; D01F9/12; D01F9/14; D01F9/145

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 45 words
A three dimensional woven fabric containing bent portions having a radius of curvature of 4 mm or less, wherein the directions of three components yarns are essentially mutually perpendicular to each other and wherein the said bent portions comprise easily graphitizable, pitch-derived, lightly carbonized fibers.
Claim 2
Dependent Claim 45 words
A three dimensional woven fabric containing bent portions having a radius of curvature of 4 mm or less, wherein the directions of three components yarns are essentially mutually perpendicular to each other and wherein the said bent portions comprise easily graphitizable, pitch-derived, lightly carbonized fibers.
Claim 3
Dependent Claim 53 words
A three dimensional woven fabric containing bent portions having a radius curvature of 4 mm or less, wherein the directions of three component yarns are essentially mutually perpendicular to each other and wherein the said bent portions comprise pitch-derived carbon fibers having a modulus of elasticity of at least 40,000 Kgf/mm 2 .
Claim 4
Dependent Claim 53 words
A three dimensional woven fabric containing bent portions having a radius curvature of 4 mm or less, wherein the directions of three component yarns are essentially mutually perpendicular to each other and wherein the said bent portions comprise pitch-derived carbon fibers having a modulus of elasticity of at least 40,000 Kgf/mm 2 .
Claim 5
Dependent Claim 130 words
A three dimensional woven fabric produced by the process comprising: (a) lightly carbonizing pitch-derived thermoset fibers so as to give a tensile strength of 15 to 250 Kgf/mm 2 , an elongation of 0.5 to 8.0% and a modulus of elasticity of between 400 and 40,000 Kgf/mm 2 , (b) weaving a three dimensional woven fabric containing bent portions having a radius of curvature of 4 mm or less, wherein the directions of three component yarns are essentially mutually perpendicular to each other and wherein the said bent portions comprise said pitch-derived, lightly carbonized fibers, and (c) heat treating said woven fabric at a temperature higher than the lightly carbonizing temperature in order that the pitch-derived carbon fibers have a modulus of elasticity of at least 40,000 Kgf/mm 2 .
Claim 6
Dependent Claim 130 words
A three dimensional woven fabric produced by the process comprising: (a) lightly carbonizing pitch-derived thermoset fibers so as to give a tensile strength of 15 to 250 Kgf/mm 2 , an elongation of 0.5 to 8.0% and a modulus of elasticity of between 400 and 40,000 Kgf/mm 2 , (b) weaving a three dimensional woven fabric containing bent portions having a radius of curvature of 4 mm or less, wherein the directions of three component yarns are essentially mutually perpendicular to each other and wherein the said bent portions comprise said pitch-derived, lightly carbonized fibers, and (c) heat treating said woven fabric at a temperature higher than the lightly carbonizing temperature in order that the pitch-derived carbon fibers have a modulus of elasticity of at least 40,000 Kgf/mm 2 .
Claim 7
Dependent Claim 134 words
A process for producing a three dimensional woven fabric, according to claim 2, comprising, (a) lightly carbonizing pitch-derived thermoset fibers so as to give a tensile strength of 15 to 250 Kgf/mm 2 , an elongation of 0.5 to 8.0% and a modulus of elasticity of between 400 and 40,000 Kgf/mm 2 , (b) weaving a three dimensional woven fabric containing bent portions having a radius of curvature of 4 mm or less, wherein the directions of three component yarns are essentially mutually perpendicular to each other and wherein the said bent portions comprise said pitch-derived, lightly carbonized fibers, and (c) heat treating said woven fabric at a temperature higher than the lightly carbonizing temperature in order that the pitch-derived carbon fibers have a modulus of elasticity of at least 40,000 Kgf/mm 2 .

References Cited (Backward Citations)

US3664900A Cited
US4341830A Cited
US4314981A Cited
US4351816A Cited
US4589974A Cited
GB2118569A Cited
US4518482A Cited
US4576810A Cited
US4519290A Cited
JPS61167019A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-12-03 1994-06-04 1994-12-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-12-03 1998-06-04 1998-12-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-12-03 2002-06-04 2002-12-04 $7700.00 Window Closed / Lapsed

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