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US4973399A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalytic cracking of hydrocarbons

Assignee: Mobil Oil AS
•
Filing: 1989-12-21
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Granted: 1990-11-27
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Expires: 2009-12-21
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Abstract

Abstract Emission of noxious nitrogen oxides with the flue gas from the regenerator of a fluid catalytic cracking plant are reduced by incorporating into the circulating inventory of cracking catalyst separate additive particles that contain a copper-loaded zeolite. A particularly effective additive is provided, for example, by treating a ZSM-5 zeolite in a matrix consisting predominantly of titania, zirconia or a mixture thereof with a solution containing both copper and rare earth cations to incorporate both of these elements with the zeolitic composition.

Inventors

  • 👤 Gary J. Green
  • 👤 David S. Shihabi
  • 👤 Tsoung Y. Yan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 11:33
CPC Classifications
B; B01; B01J; B01J37/00; B01J37/04; B01J29/00; B01J29/04; B01J29/06; B01J29/064; B01J29/072; C; C10; C10G; C10G11/00; C10G11/02; C10G11/04; C10G11/05; C10G11/14; C10G11/18

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 183 words
In the process by which a hydrocarbon feed is catalytically cracked in a cracking unit comprising a cracking zone operating in the absence of added hydrogen, a catalyst regeneration zone, and a circulating inventory of solid acidic cracking catalyst which acquires while in the cracking zone a deposit of coke, said coked catalyst while in the regeneration zone being converted to regenerated catalyst with the formation of a flue gas comprising noxious nitrogen oxides, the improvement which comprises: incorporating with each 100 parts by weight of said circulating catalyst inventory about 0.1 to about 45 parts of additive particles comprising a crystalline zeolite in a titania or zirconia matrix, said crystalline zeolite having a silica to alumina ratio of about 20 to about 100 and a pore size greater than 5 angstroms, said additive particles containing copper metal and/or ions equivalent to at least 0.25 mole of CuO for each mole of A1 2 O 3 in said zeolite and a steam-stabilizing amount of one or more rare earth metal compounds, thereby reducing the content of noxious nitrogen oxides in said flue gas.
Claim 2
Dependent Claim 183 words
In the process by which a hydrocarbon feed is catalytically cracked in a cracking unit comprising a cracking zone operating in the absence of added hydrogen, a catalyst regeneration zone, and a circulating inventory of solid acidic cracking catalyst which acquires while in the cracking zone a deposit of coke, said coked catalyst while in the regeneration zone being converted to regenerated catalyst with the formation of a flue gas comprising noxious nitrogen oxides, the improvement which comprises: incorporating with each 100 parts by weight of said circulating catalyst inventory about 0.1 to about 45 parts of additive particles comprising a crystalline zeolite in a titania or zirconia matrix, said crystalline zeolite having a silica to alumina ratio of about 20 to about 100 and a pore size greater than 5 angstroms, said additive particles containing copper metal and/or ions equivalent to at least 0.25 mole of CuO for each mole of A1 2 O 3 in said zeolite and a steam-stabilizing amount of one or more rare earth metal compounds, thereby reducing the content of noxious nitrogen oxides in said flue gas.
Claim 3
Dependent Claim 34 words
The improvement described in claim 1 wherein said crystalline zeolite has the crystal structure of ZSM-5, ZSM-11, ZSM-12, ZSM-22, ZSM-23, ZSM-35, ZSM-38, ZSM-48, mordenite, dealuminated Y, or Zeolite Beta, incorporated in a titania matrix.
Claim 4
Dependent Claim 27 words
The process described in claim 2 wherein said catalytic cracking unit is a fluid catalytic cracking unit, and wherein said zeolite has the crystal structure of ZSM-5.
Claim 5
Dependent Claim 28 words
The process described in claim 2 wherein about 0.1 to about 11 parts by weight of said additive particles are incorporated with each 100 parts of cracking catalyst.
Claim 6
Dependent Claim 27 words
The process described in claim 3 wherein about 0.1 to 10 parts by weight of said additive particles are incorporated with each 100 parts of cracking catalyst.
Claim 7
Dependent Claim 20 words
The process described in claim 1 wherein said circulating inventory of cracking catalyst contains a platinum group metal CO-combustion promoter.
Claim 8
Dependent Claim 20 words
The process described in claim 2 wherein said circulating inventory of cracking catalyst contains a platinum group metal CO-combustion promoter.
Claim 9
Dependent Claim 20 words
The process described in claim 3 wherein said circulating inventory of cracking catalyst contains a platinum group metal CO-combustion promoter.

References Cited (Backward Citations)

US3140253A Cited
US4199435A Cited
US4521389A Cited
US4609537A Cited
US4798813A Cited
US4855115A Cited
US4778665A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-11-26 1994-05-28 1994-11-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-11-26 1998-05-28 1998-11-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-11-26 2002-05-28 2002-11-27 $7700.00 Window Closed / Lapsed

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