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Process for preparing ultra-high-molecular-weight polyolefin fine powder

Assignee: Mitsui Chemicals Inc
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Filing: 1989-02-24
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Granted: 1990-11-20
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Expires: 2009-02-24
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Abstract

Abstract Ultra-high-molecular-weight polyolefin fine powder characterized in that said fine powder has an intrinsic viscosity measured in decalin at 135 DEG C. of at least 10 dl/g and an average particle diameter in the range of 1-80 mu m, at least 20 weight % of the powder passing through 350 Tyler mesh screen.

Inventors

  • 👤 Michiharu Suga
  • 👤 Mamoru Kioka
  • 👤 Toshio Kobayashi
  • 👤 Akifumi Kato
  • 👤 Michio Endo

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 02:46
CPC Classifications
C; C08; C08J; C08J3/00; C08J3/12; C08F; C08F110/00; C08F110/02; C08F2410/00; C08F2410/06; C08J2323/00; C08J2323/02; C08L; C08L2207/00; C08L2207/06; C08L2207/068; C08L23/00; C08L23/02; C08L23/04; C08L23/06; C08L2314/00; C08L2314/02; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/52; Y10; Y10S; Y10S526/00; Y10S526/906; Y10S526/907; Y10S526/908; Y10S526/909

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 130 words
A process for preparing an ultra-high-molecular-weight polyolefin fine powder which comprises polymerizing at least one olefin monomer using a Ziegler catalyst which has been subjected to high-speed shearing treatment to obtain an average particle diameter of from 0.01 to 5 μm, said catalyst comprising a highly active, particulate titanium catalytic component and an organic aluminum catalytic component, in a hydrocarbon medium at a temperature between 20° C. and 100° C. to form a slurry of a fine powder of ultra-high-molecular-weight polyolefin which is composed of generally spherular particles, and which has an intrinsic viscosity measured in decalin at 135° C. of at least 10 dl/g and an average particle diameter in the range of 1-80 μm, at least 20 weight % of the powder passing through 350 Tyler mesh screen.
Claim 2
Dependent Claim 130 words
A process for preparing an ultra-high-molecular-weight polyolefin fine powder which comprises polymerizing at least one olefin monomer using a Ziegler catalyst which has been subjected to high-speed shearing treatment to obtain an average particle diameter of from 0.01 to 5 μm, said catalyst comprising a highly active, particulate titanium catalytic component and an organic aluminum catalytic component, in a hydrocarbon medium at a temperature between 20° C. and 100° C. to form a slurry of a fine powder of ultra-high-molecular-weight polyolefin which is composed of generally spherular particles, and which has an intrinsic viscosity measured in decalin at 135° C. of at least 10 dl/g and an average particle diameter in the range of 1-80 μm, at least 20 weight % of the powder passing through 350 Tyler mesh screen.
Claim 3
Dependent Claim 94 words
The process according to claim 1 wherein the highly active, particulate titanium catalytic component has been prepared by a method which comprises mixing a hydrocarbon solution in which magnesium chloride and a higher alcohol of from 6 to 20 carbon atoms are dissolved with titanium chloride at a temperature of no more than about 50° C., and agitating vigorously the resulting mixture in the presence of a monocarboxylate at a temperature between about 50° C. and about 100° C. to deposit a particulate product and subjecting the particulate product to high speed shearing treatment.
Claim 4
Dependent Claim 46 words
The process according to claim 1 wherein the highly active, particulate titanium catalytic component contains about 1 to about 6% by weight of titanium, a halogen-to-titanium atomic ratio ranging from about 5 to about 90 and a magnesium-to-titanium atomic ratio of about 4 to about 50.
Claim 5
Dependent Claim 25 words
The process according to claim 1 wherein the organic aluminum catalytic component is selected from the group consisting of trialkyl-aluminum, dialkyl-aluminum halide and alkyl-aluminum sesquichloride.
Claim 6
Dependent Claim 11 words
The process according to claim 1 wherein the polyolefin is polyethylene.
Claim 7
Dependent Claim 16 words
The process according to claim 1 wherein the Ziegler catalyst further comprises an electron donating compound.

References Cited (Backward Citations)

US3676419A Cited
UST901021I4 Cited
US3847888A Cited
US3984387A Cited
US4401589A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-11-19 1994-05-21 1994-11-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-11-19 1998-05-21 1998-11-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-11-19 2002-05-21 2002-11-20 $7700.00 Window Closed / Lapsed

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