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US4970243A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the production of flexible slabstock polyurethane foams

Assignee: Bayer AG
•
Filing: 1989-06-06
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Granted: 1990-11-13
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Expires: 2009-06-06
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Abstract

Abstract This invention relates to a process for the production of elastic, open-cell flexible slabstock polyurethane foams comprising reacting at an isocyanate index less than about 80 one or more polyisocyanates selected from the group tolylene diisocyanates, hexamethylene diisocyanate, and isophorone diisocyanate, with compounds containing at least two isocyanate-reactive hydrogen atoms and having a molecular weight of about 400 to about 10,000, in the presence of water as blowing agent in a quantity of about 5 to about 15 parts by weight for every 100 parts by weight of the isocyanate-reactive compound. The process may optionally include chain-extending and crosslinking agents containing at least two isocyanate-reactive hydrogen atoms and having a molecular weight of about 32 to about 399, and may optionally be carried out in the presence of other blowing agents, catalysts, auxiliaries, and additives.

Inventors

  • 👤 Gundolf Jacobs
  • 👤 Peter Haas
  • 👤 Hans-Walter Illger
  • 👤 Hans-Joachim Kogelnik
  • 👤 Klaus-Dieter Wolf

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 15:50
CPC Classifications
C; C08; C08J; C08J9/00; C08J9/04; C08J9/06; C08J9/08; C08G; C08G18/00; C08G18/06; C08G18/08; C08G18/70; C08G18/72; C08G18/74; C08G18/76; C08G18/7614; C08G18/7621; C08G2110/00; C08G2110/0008; C08G2110/0041; C08G2110/005; C08G2110/0075; C08G2110/0083; C08J2375/00; C08J2375/04

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 93 words
A process for the production of an elastic, open-cell flexible slabstock polyurethane foam comprising reacting at an isocyanate index less than about 80, (a) one or more polyisocyanates selected from the group consisting of tolylene diisocyanates, hexamethylene diisocyanate, and isophorone diisocyanate, with (b) a compound containing at least two isocyanate-reactive hydrogen atoms and having a molecular weight of about 400 to about 10,000, in the presence of (c) water as blowing agent in a quantity of about 5 to about 15 parts by weight for every 100 parts by weight of component (b).
Claim 2
Dependent Claim 93 words
A process for the production of an elastic, open-cell flexible slabstock polyurethane foam comprising reacting at an isocyanate index less than about 80, (a) one or more polyisocyanates selected from the group consisting of tolylene diisocyanates, hexamethylene diisocyanate, and isophorone diisocyanate, with (b) a compound containing at least two isocyanate-reactive hydrogen atoms and having a molecular weight of about 400 to about 10,000, in the presence of (c) water as blowing agent in a quantity of about 5 to about 15 parts by weight for every 100 parts by weight of component (b).
Claim 3
Dependent Claim 17 words
A process according to claim 1 wherein the isocyanate index is from about 40 to about 65.
Claim 4
Dependent Claim 23 words
A process according to claim 1 wherein the polyurethane foam has a gross density of about 8 to about 27 kg/m 3 .
Claim 5
Dependent Claim 23 words
A process according to claim 1 wherein the polyurethane foam has a gross density of about 10 to about 20 kg/m 3 .
Claim 6
Dependent Claim 15 words
A process according to claim 1 wherein component (a) is one or more tolylene diisocyanates.
Claim 7
Dependent Claim 18 words
A process according to claim 5 wherein component (a) is a mixture of 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate.
Claim 8
Dependent Claim 19 words
A process according to claim 1 wherein component (b) is a polyether containing from 2 to 6 hydroxyl groups.
Claim 9
Dependent Claim 15 words
A process according to claim 7 wherein the polyether contains 2 or 3 hydroxyl groups.
Claim 10
Dependent Claim 92 words
A process according to claim 1 for the production of an elastic, open-cell flexible slabstock polyurethane foam having a gross density of about 10 to about 20 kg/m 3 comprising reacting at an isocyanate index of from about 40 to about 65, (a) a mixture of 2,4-tolylene diisocyanate and 2,6-tolylene diisocyanate, with (b) a polyether containing from 2 to 6 hydroxyl groups, in the presence of (c) water as blowing agent in a quantity of about 5 to about 15 parts by weight for every 100 parts by weight of component (b).
Claim 11
Dependent Claim 32 words
A process according to claim 1 additionally containing (d) a chain-extending or crosslinking agent containing at least two isocyanate-reactive hydrogen atoms and having a molecular weight of about 32 to about 399.
Claim 12
Dependent Claim 32 words
A process according to claim 9 additionally containing (d) a chain-extending or crosslinking agent containing at least two isocyanate-reactive hydrogen atoms and having a molecular weight of about 32 to about 399.
Claim 13
Dependent Claim 20 words
A process according to claim 1 additionally carried out in the presence of other blowing agents, catalysts, auxiliaries, and additives.
Claim 14
Dependent Claim 20 words
A process according to claim 9 additionally carried out in the presence of other blowing agents, catalysts, auxiliaries, and additives.

References Cited (Backward Citations)

GB892776A Cited
US4916168A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-11-12 1994-05-14 1994-11-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-11-12 1998-05-14 1998-11-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-11-12 2002-05-14 2002-11-13 $7700.00 Window Closed / Lapsed

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