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US4964825A Expired / Lapsed US ⏱️ 0.0 years remaining

Composite aquatic board and manufacturing method

Assignee: Individual
•
Filing: 1989-07-27
•
Granted: 1990-10-23
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Expires: 2009-07-27
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Abstract

Abstract An aquatic board construction for sail boards, surf boards and the like has shaped upper and lower sections which are joined together with a generally hollow interior. Each section has a sandwich construction with high strength outer and inner skins, and a core formed from a filler material sandwiched between the two skins. The skins are preferably formed from multiple layers of a thermosetting resin impregnated into a fabric material. The outer skins extend beyond the sandwich construction of each section, with the two sections joined together along the extended portions of their outer skins. Receivers for accessories such as a fin, mast and the like are formed integrally with the board structure. The receivers have transverse flanges which are lodged between the inner and outer skins to retain the receivers in place. Structural webs having a similar sandwich construction to the board sections may be provided through the hollow interior of the board. The completed board is high strength yet light weight.

Inventors

  • 👤 Claudio S. Paccoret
  • 👤 Howard E. Crawford, III

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 20:35
CPC Classifications
B; B63; B63B; B63B32/00; B63B32/50; B63B32/57; B63B32/40; B63B32/60; B63B32/66; B63B32/68

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 157 words
An aquatic board comprising: shaped upper and lower sections joined together to form a board with a generally hollow interior, each section having a generally sandwich construction with a high strength outer skin, an inner skin spaced inwardly from the outer skin, and a core formed from a filler material sandwiched between the inner and outer skins, and a receiver for a board accessory such as a fin or a mast in at least one of said sections, said receiver comprising a main body portion having an outward facing receiver slot and extending inwardly into the generally hollow interior of the board, and a pair of opposed flanges extending transverse to the main body portion and lodged between the inner and outer skins, said flanges retaining the receiver in place between said inner and outer skins, said inner skin formed from a high strength material, and said outer skin having an opening aligned with said receiver slot.
Claim 2
Dependent Claim 157 words
An aquatic board comprising: shaped upper and lower sections joined together to form a board with a generally hollow interior, each section having a generally sandwich construction with a high strength outer skin, an inner skin spaced inwardly from the outer skin, and a core formed from a filler material sandwiched between the inner and outer skins, and a receiver for a board accessory such as a fin or a mast in at least one of said sections, said receiver comprising a main body portion having an outward facing receiver slot and extending inwardly into the generally hollow interior of the board, and a pair of opposed flanges extending transverse to the main body portion and lodged between the inner and outer skins, said flanges retaining the receiver in place between said inner and outer skins, said inner skin formed from a high strength material, and said outer skin having an opening aligned with said receiver slot.
Claim 3
Dependent Claim 17 words
The aquatic board of claim 1, said receiver flanges being approximately equal in thickness to the core.
Claim 4
Dependent Claim 21 words
The aquatic board of claim 1, the inner and outer skins of the board section carrying said receiver comprising cured resins.
Claim 5
Dependent Claim 39 words
The aquatic board of claim 3, the inner skin of the board section carrying said receiver comprising multiple layers of a cured resin, with at least one of said layers extending over the inward extending portion of said receiver.
Claim 6
Dependent Claim 11 words
The aquatic board of claim 3, said resins comprising thermosetting resins.
Claim 7
Dependent Claim 133 words
An aquatic board structure for receiving a board accessory such as a fin or a mast, comprising: a board section having a generally sandwich construction with a high strength outer skin, a high strength inner skin spaced from the outer skin, and a core formed from a filler material sandwiched between the inner and outer skins, and a receiver for the board accessory, said receiver comprising a main body portion having a receiver slot facing the outer skin and extending in the opposite direction beyond the inner skin, and a pair of opposed flanges extending transverse to the main body portion and lodged between the inner and outer skins, said flanges retaining said receiver in place between said inner and outer skins, said outer skin having an opening aligned with said receiver slot.
Claim 8
Dependent Claim 133 words
An aquatic board structure for receiving a board accessory such as a fin or a mast, comprising: a board section having a generally sandwich construction with a high strength outer skin, a high strength inner skin spaced from the outer skin, and a core formed from a filler material sandwiched between the inner and outer skins, and a receiver for the board accessory, said receiver comprising a main body portion having a receiver slot facing the outer skin and extending in the opposite direction beyond the inner skin, and a pair of opposed flanges extending transverse to the main body portion and lodged between the inner and outer skins, said flanges retaining said receiver in place between said inner and outer skins, said outer skin having an opening aligned with said receiver slot.
Claim 9
Dependent Claim 18 words
The aquatic board structure of claim 6, said receiver flanges being approximately equal in thickness to the core.
Claim 10
Dependent Claim 16 words
The aquatic board structure of claim 6, said inner and outer skins comprising cured matrix fiber-resin.
Claim 11
Dependent Claim 28 words
The aquatic board of claim 8, said skins comprising multiple layers of a matrix fiber-resin, with at least one layer of the inner skin extending over said receiver.
Claim 12
Dependent Claim 18 words
The aquatic board of claim 8, wherein the resin of each skin is impregnated into a fabric material.
Claim 13
Dependent Claim 11 words
The aquatic board of claim 8, said resin comprising thermosetting resins.
Claim 14
Dependent Claim 14 words
The aquatic board of claim 8, said core comprising a foam or honeycomb material.

References Cited (Backward Citations)

US3514798A Cited
FR2336954A1 Cited
DE2602376A1 Cited
FR2466260A1 Cited
WO1982001525A1 Cited
DE3409772A1 Cited
DE3440553A1 Cited
US4804347A Cited
US4904215A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-10-22 1994-04-23 1994-10-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-10-22 1998-04-23 1998-10-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-10-22 2002-04-23 2002-10-23 $7700.00 Window Closed / Lapsed

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