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US4964653A Expired / Lapsed US ⏱️ 0.0 years remaining

Self-skinned foam component for an inflatable restraint door assembly

Assignee: Collins and Aikman Automotive Interiors LLC
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Filing: 1989-08-24
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Granted: 1990-10-23
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Expires: 2009-08-24
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Abstract

Abstract A door assembly for an opening through which an inflatable restraint safety device may be deployed including a frame for supporting an inflatable restraint safety device and an opening presented in the frame, a door is disposed in the opening and is capable of rapidly moving so that the inflatable restraint device may be deployed through the opening, the door includes an impact plate portion and a foam portion bonded to the impact plate portion with the foam portion including a microcellular component having a first predetermined density and an integral outer skin component distinct from the microcellular component and formed integral with the microcellular component and which has a second predetermined density which is greater than the first predetermined density of the microcellular component for providing an aesthetically pleasing non-separable surface on the microcellular component.

Inventors

  • 👤 Kent L. Parker

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 19:19
CPC Classifications
B; B60; B60R; B60R21/00; B60R21/02; B60R21/16; B60R21/20; B60R21/215

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 139 words
A door assembly for an opening through which an inflatable restraint safety device may be deployed, said assembly comprising; a frame for supporting an inflatable restraint safety device and an opening presented in said frame; a door disposed in said opening and capable of rapidly moving so that said inflatable restraint device may be deployed through said opening; said assembly characterized by said door including an impact plate portion and a foam portion bonded to said impact plate portion with said foam portion including a microcellular component having a first predetermined density and an integral outer skin component distinct from said microcellular component and formed integral with said microcellular component and having a second predetermined density which is greater than said first predetermined density of said microcellular component for providing an aesthetically pleasing non-separable surface on said microcellular component.
Claim 2
Dependent Claim 139 words
A door assembly for an opening through which an inflatable restraint safety device may be deployed, said assembly comprising; a frame for supporting an inflatable restraint safety device and an opening presented in said frame; a door disposed in said opening and capable of rapidly moving so that said inflatable restraint device may be deployed through said opening; said assembly characterized by said door including an impact plate portion and a foam portion bonded to said impact plate portion with said foam portion including a microcellular component having a first predetermined density and an integral outer skin component distinct from said microcellular component and formed integral with said microcellular component and having a second predetermined density which is greater than said first predetermined density of said microcellular component for providing an aesthetically pleasing non-separable surface on said microcellular component.
Claim 3
Dependent Claim 21 words
An assembly as set forth in claim 1 further characterized by said foam portion being a self skinning microcellular urethane foam.
Claim 4
Dependent Claim 27 words
An assembly as set forth in claim 2 further characterized by said impact plate being a metallic plate which closely corresponds to said opening in said frame.
Claim 5
Dependent Claim 36 words
An assembly as set forth in claim 3 further characterized by including hinge means for hingedly connecting said door to said frame, said door being moveable between open and closed positions with respect to said opening.
Claim 6
Dependent Claim 44 words
An assembly as set forth in claim 4 further characterized by said hinge means including a tether having first and second ends, said tether being fixedly attached at said first end to said door and fixedly attached at said second end to said frame.
Claim 7
Dependent Claim 145 words
A vehicle assembly comprising; a door assembly for an opening through which an inflatable restraint safety device may be deployed; a frame for supporting an inflatable restraint safety device and an opening presented in said frame; said door assembly disposed in said opening and capable of rapidly moving out of said opening so that said inflatable restraint device may be deployed through said opening; said assembly characterized by said door including an impact plate portion and a foam portion bonded to said impact plate portion with said foam portion including a microcellular component having a first predetermined density and an integral outer skin component distinct from said microcellular component and formed integral with said microcellular component and having a second predetermined density which is greater than said first predetermined density of said microcellular component for providing an aesthetically pleasing non-separable surface on said microcellular component.
Claim 8
Dependent Claim 145 words
A vehicle assembly comprising; a door assembly for an opening through which an inflatable restraint safety device may be deployed; a frame for supporting an inflatable restraint safety device and an opening presented in said frame; said door assembly disposed in said opening and capable of rapidly moving out of said opening so that said inflatable restraint device may be deployed through said opening; said assembly characterized by said door including an impact plate portion and a foam portion bonded to said impact plate portion with said foam portion including a microcellular component having a first predetermined density and an integral outer skin component distinct from said microcellular component and formed integral with said microcellular component and having a second predetermined density which is greater than said first predetermined density of said microcellular component for providing an aesthetically pleasing non-separable surface on said microcellular component.
Claim 9
Dependent Claim 21 words
An assembly as set forth in claim 6 further characterized by said foam portion being a self skinning microcellular urethane foam.
Claim 10
Dependent Claim 27 words
An assembly as set forth in claim 7 further characterized by said impact plate being a metallic plate which closely corresponds to said opening in said frame.
Claim 11
Dependent Claim 36 words
An assembly as set forth in claim 8 further characterized by including hinge means for hingedly connecting said door to said frame, said door being moveable between open and closed positions with respect to said opening.
Claim 12
Dependent Claim 44 words
An assembly as set forth in claim 9 further characterized by said hinge means including a tether having first and second ends, said tether being fixedly attached at said first end to said door and fixedly attached at said second end to said frame.

References Cited (Backward Citations)

US4752083A Cited
US4852907A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-10-22 1994-04-23 1994-10-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-10-22 1998-04-23 1998-10-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-10-22 2002-04-23 2002-10-23 $7700.00 Window Closed / Lapsed

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