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US4961768A Expired / Lapsed US ⏱️ 0.0 years remaining

Methods for bonding optical fibers to wafers

Assignee: University of South Florida
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Filing: 1989-04-20
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Granted: 1990-10-09
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Expires: 2009-04-20
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Abstract

Abstract Methods for bonding transparent materials to opaque materials. The materials to be bonded are placed in tightly abutting relation to one another, and an energetic laser pulse is directed through the transparent material until it melts a thin surface layer of the opaque material. The desired bond is formed when the melted layer solidifies. In alternative embodiments the transparent material is precoated with various mediator materials to facilitate the bonding process.

Inventors

  • 👤 Nicholas I. Djeu

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 05:16
CPC Classifications
G; G02; G02B; G02B6/00; G02B6/24; G02B6/36; G02B6/3628; C; C03; C03C; C03C27/00; C03C27/02; G02B6/42; G02B6/4201; G02B6/4202; G02B6/4204; G02B6/4212

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 162 words
A method of bonding an optical fiber to a substantially opaque material, comprising the steps of: selecting an optical fiber and an opaque material that are substantially non-absorptive and absorptive, respectively, to coherent electromagnetic radiation of a preselected wavelength; positioning said optical fiber and opaque material in abutting relation to one another; preselecting a wavelength of coherent electromagnetic radiation that is substantially unabsorbed by said optical fiber and that is substantially absorbed by said opaque material; directing coherent electromagnetic radiation of said preselected wavelength to a site where said optical fiber and said opaque material abut one another through the axial bore of said optical fiber; whereby a thin surface layer of said opaque material is temporarily melted by the heat energy absorbed by said opaque material, and whereby said optical fiber is substantially unaffected by said radiation, so that a bond is formed between optical fiber and the opaque material when said thin surface layer of opaque material cools and solidifies.
Claim 2
Independent Claim 162 words
A method of bonding an optical fiber to a substantially opaque material, comprising the steps of: selecting an optical fiber and an opaque material that are substantially non-absorptive and absorptive, respectively, to coherent electromagnetic radiation of a preselected wavelength; positioning said optical fiber and opaque material in abutting relation to one another; preselecting a wavelength of coherent electromagnetic radiation that is substantially unabsorbed by said optical fiber and that is substantially absorbed by said opaque material; directing coherent electromagnetic radiation of said preselected wavelength to a site where said optical fiber and said opaque material abut one another through the axial bore of said optical fiber; whereby a thin surface layer of said opaque material is temporarily melted by the heat energy absorbed by said opaque material, and whereby said optical fiber is substantially unaffected by said radiation, so that a bond is formed between optical fiber and the opaque material when said thin surface layer of opaque material cools and solidifies.
Claim 3
Dependent Claim 43 words
The method of claim 1, further comprising the step of contouring said optical fiber and said opaque material so that they are complementally formed with respect to one another prior to the step of positioning said materials in abutting relation to one another.
Claim 4
Dependent Claim 29 words
The method of claim 2, further comprising the step of pressing said optical fiber and said opaque material against one another to establish a tightly abutting mechanical juxtaposition therebetween.
Claim 5
Dependent Claim 35 words
The method of claim 1, further comprising the step of precoating said optical fiber with a layer of the opaque material prior to the step of positioning said materials in abutting relation to one another.
Claim 6
Dependent Claim 39 words
The method of claim 1, further comprising the step of precoating said optical fiber with a layer of an opaque material that has a structural affinity for the opaque material to which said optical fiber is to be bonded.
Claim 7
Dependent Claim 51 words
The method of claim 1, further comprising the step of precoating said optical fiber with a transparent material having a structural affinity for the opaque material to which said optical fiber is to be bonded, and having a structural affinity for the optical fiber that is precoated with said transparent material.
Claim 8
Dependent Claim 13 words
The method of claim 3, wherein said opaque material is an optical waveguide.
Claim 9
Dependent Claim 16 words
The method of claim 3, wherein said transparent material is an optical fiber made of sapphire.
Claim 10
Dependent Claim 17 words
The method of claim 8, wherein said opaque material is a wafer made of a semiconductor material.
Claim 11
Dependent Claim 14 words
The method of claim 9, wherein said preselected wavelength is between 300 nm-1100 nm.

References Cited (Backward Citations)

US3217088A Cited
US3749562A Cited
US3966447A Cited
US4236904A Cited
US4510005A Cited
US4598039A Cited
US4687500A Cited
WO1986007568A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-10-08 1994-04-09 1994-10-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-10-08 1998-04-09 1998-10-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-10-08 2002-04-09 2002-10-09 $7700.00 Window Closed / Lapsed

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