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US4959753A Expired / Lapsed US ⏱️ 0.0 years remaining

Solid electrolytic capacitor and method of manufacturing the same

Assignee: Panasonic Holdings Corp
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Filing: 1989-09-08
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Granted: 1990-09-25
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Expires: 2009-09-08
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Abstract

Abstract A solid electrolytic capacitor comprising: an electrolyte comprising a conductive polymer (i) having a repeating unit of at least one compound selected from a heterocyclic compound and (ii) containing as a dopant at least one anion selected from a napthalenesulfonate, an alkyl naphthalenesulfonate at least one of hydrogen atoms on the naphthalene ring of which has been substituted with an alkyl group having 1 to 12 carbon atoms, an anthraquinoesulfonate, and an alkyl anthraquinonesulfonate at least one of hydrogen atoms on the anthraquinone ring of which has been substituted with an alkyl group having 1 to 12 carbon atoms; said electrolyte being provided on a valve metal on the surface of which a dielectric film is formed by anodic oxidation or anodic chemical conversion. Also disclosed is a method of manufacturing the solid electrolytic capacitor, in which the electrolyte is formed by electrolytic polymerization.

Inventors

  • 👤 Yasuo Kudoh
  • 👤 Sohji Tsuchiya
  • 👤 Toshikuni Kojima
  • 👤 Masao Fukuyama
  • 👤 Susumu Yoshimura
  • 👤 Kenji Kuranuki

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 10:46
CPC Classifications
H; H01; H01G; H01G9/00; H01G9/004; H01G9/022; H01G9/025; H01G11/00; H01G11/22; H01G11/30; H01G11/48; H01G11/54; H01G11/56; H01G9/028; Y; Y02; Y02E; Y02E60/00; Y02E60/13

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 124 words
A solid electrolytic capacitor comprising; an electrolyte comprising a conductive polymer (i) having a repeating unit of at least one compound selected from a heterocyclic compound and (ii) containing as a dopant at least one anion selected from a naphthalenesulfonate, an alkyl naphthalenesulfonate at least one of hydrogen atoms on the naphthalene ring of which has been substituted with an alkyl group having 1 to 12 carbon atoms, an anthraquinonesulfonate, and an alkyl anthraquinonesulfonate at least one of hydrogen atoms on the anthraquinone ring of which has been substituted with an alkyl group having 1 to 12 carbon atoms; said electrolyte being provided on a valve metal on the surface of which a dielectric film is formed by anodic oxidation or anodic chemical conversion.
Claim 2
Dependent Claim 124 words
A solid electrolytic capacitor comprising; an electrolyte comprising a conductive polymer (i) having a repeating unit of at least one compound selected from a heterocyclic compound and (ii) containing as a dopant at least one anion selected from a naphthalenesulfonate, an alkyl naphthalenesulfonate at least one of hydrogen atoms on the naphthalene ring of which has been substituted with an alkyl group having 1 to 12 carbon atoms, an anthraquinonesulfonate, and an alkyl anthraquinonesulfonate at least one of hydrogen atoms on the anthraquinone ring of which has been substituted with an alkyl group having 1 to 12 carbon atoms; said electrolyte being provided on a valve metal on the surface of which a dielectric film is formed by anodic oxidation or anodic chemical conversion.
Claim 3
Dependent Claim 25 words
A solid electrolytic capacitor according to claim 1, wherein said heterocyclic compound is selected from the group consisting of pyrrole, thiophene, furan, and derivatives thereof.
Claim 4
Dependent Claim 16 words
A solid electrolytic capacitor according to claim 2, wherein said heterocyclic compound is pyrrole or thiophene.
Claim 5
Dependent Claim 25 words
A solid electrolytic capacitor according to claim 1, wherein said naphthalenesulfonate is selected from the group consisting of sodium naphthalenesulfonate, ammonium naphthalenesulfonate, and potassium naphthalenesulfonate.
Claim 6
Dependent Claim 14 words
A solid electrolytic capacitor according to claim 4, wherein said naphthalenesulfonate is sodium naphthalenesulfonate.
Claim 7
Dependent Claim 28 words
A solid electrolytic capacitor according to claim 1, wherein said alkyl naphthalenesulfonate is selected from the group consisting of an isopropylnaphthalenesulfonate, a triisopropylnaphthalenesulfonate, a n-dibutylnaphthalenesulfonate, and a n-dodecylnaphthalenesulfonate.
Claim 8
Dependent Claim 22 words
A solid electrolytic capacitor according to claim 6, wherein said alkyl naphthalenesulfonate is sodium isopropylnaphthalenesulfonate, sodium triisopropylnaphthalenesulfonate, sodium n-dibutylnaphthalenesulfonate, or sodium n-dodecylnaphthalenesulfonate.
Claim 9
Dependent Claim 25 words
A solid electrolytic capacitor according to claim 1, wherein said anthraquinonesulfonate is selected from the group consisting of sodium anthraquinonesulfonate, ammonium anthraquinonesulfonate, and potassium anthraquinonesulfonate.
Claim 10
Dependent Claim 21 words
A solid electrolytic capacitor according to claim 8, wherein said anthraquinonesulfonate is sodium anthraquinone-2,6-disulfonate, ammonium anthraquinone-2,6-disulfonate, potassium anthraquinone-2,6-disulfonate, or sodium anthraquinone-2-sulfonate.
Claim 11
Dependent Claim 23 words
A solid electrolytic capacitor according to claim 1, wherein said alkyl anthraquinonesulfonate is selected from the group consisting of a methylanthraquinonesulfonate, and dodecylanthraquinonesulfonate.
Claim 12
Dependent Claim 18 words
A solid electrolytic capacitor according to claim 10, wherein said alkyl anthraquinonesulfonate is sodium 2-methylanthraquinone-7-sulfonate, or sodium 2-dodecylanthraquinone-7-sulfonate.
Claim 13
Dependent Claim 17 words
A solid electrolytic capacitor according to claim 1, wherein said valve metal comprises aluminum, tantalum or titanium.
Claim 14
Independent Claim 126 words
A method of manufacturing a solid electrolytic capacitor, comprising; forming a dielectric film on a valve metal; adhering manganese dioxide on said dielectric film; and thereafter further forming thereon an electrolyte comprising a conductive polymer (i) having a repeating unit of at least one compound selected from a heterocyclic compound and (ii) containing as a dopant at least one anion selected from a naphthalenesulfonate, an alkyl naphthalenesulfonate at least one of hydrogen atoms on the naphthalene ring of which has been substituted with an alkyl group having 1 to 12 carbon atoms, an anthraquinonesulfonate, and an alkyl anthraquinonesulfonate at least one of hydrogen atoms on the anthraquinone ring of which has been substituted with an alkyl group having 1 to 12 carbon atoms, by electrolytic polymerization.
Claim 15
Independent Claim 126 words
A method of manufacturing a solid electrolytic capacitor, comprising; forming a dielectric film on a valve metal; adhering manganese dioxide on said dielectric film; and thereafter further forming thereon an electrolyte comprising a conductive polymer (i) having a repeating unit of at least one compound selected from a heterocyclic compound and (ii) containing as a dopant at least one anion selected from a naphthalenesulfonate, an alkyl naphthalenesulfonate at least one of hydrogen atoms on the naphthalene ring of which has been substituted with an alkyl group having 1 to 12 carbon atoms, an anthraquinonesulfonate, and an alkyl anthraquinonesulfonate at least one of hydrogen atoms on the anthraquinone ring of which has been substituted with an alkyl group having 1 to 12 carbon atoms, by electrolytic polymerization.
Claim 16
Dependent Claim 29 words
A method of manufacturing a solid electrolytic capacitor according to claim 13, wherein said heterocyclic compound is selected from the group consisting of pyrrole, thiophene, furan, and derivatives thereof.
Claim 17
Dependent Claim 20 words
A method of manufacturing a solid electrolytic capacitor according to claim 14, wherein said heterocyclic compound is pyrrole or thiophene.
Claim 18
Dependent Claim 21 words
A method of manufacturing a solid electrolytic capacitor according to claim 13, wherein said valve metal comprises aluminum, tantalum or titanium.
Claim 19
Independent Claim 84 words
A method of manufacturing a solid electrolytic capacitor, comprising the steps of: forming on a valve metal an anodized film and thereafter adhering thereon manganese dioxide; and forming a film of a conductive electrolytically polymerized polymer, using a polymerization solution comprising a solvent, a monomer, an electrolyte and a polymer having a carboxylic acid group or a hydroxyl group wherein said polymer contained in said polymerization solution is selected from the group consisting of polyhydroxystyrene, novolac resin, polymethacrylic acid, polyacrylic acid, and copolymers thereof.
Claim 20
Independent Claim 84 words
A method of manufacturing a solid electrolytic capacitor, comprising the steps of: forming on a valve metal an anodized film and thereafter adhering thereon manganese dioxide; and forming a film of a conductive electrolytically polymerized polymer, using a polymerization solution comprising a solvent, a monomer, an electrolyte and a polymer having a carboxylic acid group or a hydroxyl group wherein said polymer contained in said polymerization solution is selected from the group consisting of polyhydroxystyrene, novolac resin, polymethacrylic acid, polyacrylic acid, and copolymers thereof.
Claim 21
Dependent Claim 40 words
A method of manufacturing a solid electrolytic capacitor according to claim 17, wherein said conductive electrolytically polymerized polymer is a polymer obtained by anodic oxidation polymerization of a monomer selected from the group consisting of pyrrole, thiophene, and derivatives thereof.

References Cited (Backward Citations)

US4803596A Cited
US4780796A Cited
US4785380A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-09-24 1994-03-26 1994-09-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-09-24 1998-03-26 1998-09-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-09-24 2002-03-26 2002-09-25 $7700.00 Window Closed / Lapsed

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