US4957705A
Expired / Lapsed
US
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Oxygen gas concentration-detecting apparatus
Assignee: Hitachi Unisia Automotive Ltd
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Filing: 1987-11-06
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Granted: 1990-09-18
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Expires: 2007-11-06
Abstract
Abstract An oxygen gas concentration-detecting apparatus in an internal combustion engine using an alcohol fuel includes a ceramic substrate having one surface falling in contact with a reference gas and the other surface falling in contact with an exhaust gas of the engine and generating an electromotive force according to oxygen gas concentrations of both the gases. A pair of electrode members are arranged on the ceramic substrate to take out the electromotive force. A first oxidation catalyst layer is formed on the outer surface of the ceramic substrate to promote oxidation reaction of unburnt components. A laminate of a protecting layer of a metal oxide and a reduction catalyst layer of promoting reduction reaction of nitrogen oxides is formed on the outer surface of the first oxidation catalyst layer, and a second oxidation catalyst layer is arranged on the outer side face of the laminate to promote oxidation reaction of hydrogen gas. According to this apparatus, hydrogen gas is oxidized in the first oxidation catalyst layer and a bad influences by the differences of the diffusion speed between hydrogen gas and oxygen gas in the protecting layer are eliminated, the time of inversion of the concentration of oxygen gas inclusive of oxygen gas generated by reduction of nitrogen oxides can be precisely detected and discharge of nitrogen oxides is controlled with omission of a so-called EGR control device.
Inventors
- 👤 Akira Uchikawa
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-06 11:29
CPC Classifications
G; G01; G01N; G01N27/00; G01N27/26; G01N27/403; G01N27/406; G01N27/407; G01N27/4075; F; F02; F02D; F02D41/00; F02D41/02; F02D41/14; F02D41/1438; F02D41/1473; F02D41/1475
Claims Analysis
Total Claims: 15
Claim 1
Independent Claim
170 words
An oxygen concentration-detecting apparatus comprising a ceramic substrate for generating an electromotive force between a first surface contacted with a reference gas and a second surface contacted with a gas to be detected according to the ratio of the concentration of oxygen gas O 2 between said two gases, a pair of electrode members formed at parts of said first and second surfaces, respectively, of said ceramic substrate, to detect said electromotive force, a first oxidation catalyst layer for promoting mainly oxidation reaction of unburnt components, which is arranged to cover said second surface of said ceramic substrate and an outer surface of the electrode member on the second surface, a laminate comprising a protecting layer of a metal oxide covering the outer surface of said ceramic substrate and a reduction catalyst layer for promoting mainly reduction reaction of nitrogen oxides NOx, and a second oxidation catalyst layer for promoting mainly oxidation reaction of hydrogen gas H 2 , which is arranged to cover an outer surface of said laminate.
Claim 2
Dependent Claim
170 words
An oxygen concentration-detecting apparatus comprising a ceramic substrate for generating an electromotive force between a first surface contacted with a reference gas and a second surface contacted with a gas to be detected according to the ratio of the concentration of oxygen gas O 2 between said two gases, a pair of electrode members formed at parts of said first and second surfaces, respectively, of said ceramic substrate, to detect said electromotive force, a first oxidation catalyst layer for promoting mainly oxidation reaction of unburnt components, which is arranged to cover said second surface of said ceramic substrate and an outer surface of the electrode member on the second surface, a laminate comprising a protecting layer of a metal oxide covering the outer surface of said ceramic substrate and a reduction catalyst layer for promoting mainly reduction reaction of nitrogen oxides NOx, and a second oxidation catalyst layer for promoting mainly oxidation reaction of hydrogen gas H 2 , which is arranged to cover an outer surface of said laminate.
Claim 3
Dependent Claim
39 words
An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said ceramic substrate is constructed by incorporating a small amount of yttria Y 2 O 3 or calcia CaO into zirconia ZrO 2 and calcining the mixture.
Claim 4
Dependent Claim
25 words
An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said ceramic substrate has a shape resembling the shape of a test tube.
Claim 5
Dependent Claim
34 words
An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein a reference stable gas is the air and the gas to be detected is an exhaust gas of an internal combustion engine.
Claim 6
Dependent Claim
48 words
An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said ceramic substrate has a shape resembling the shape of a test tube, said first surface is an inner surface of the ceramic substrate, and said second surface is an outer surface of said ceramic substrate.
Claim 7
Dependent Claim
39 words
An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said first oxidation catalyst layer is formed by vacuum-depositing platinum Pt on said ceramic substrate, the electrode member on the surface thereof and the outer surface thereof.
Claim 8
Dependent Claim
21 words
An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said protecting layer is formed by flame-spraying magnesium spinel.
Claim 9
Dependent Claim
38 words
An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said the second oxidation catalyst layer is an oxidation catalyst comprising Al 2 O 3 as a carrier and platinum Pt or palladium Pd supported thereon.
Claim 10
Dependent Claim
29 words
An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said reduction catalyst layer is a reduction catalyst layer having rhodium Rh or ruthenium Ru incorporated therein.
Claim 11
Dependent Claim
32 words
An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said reduction catalyst layer comprises a carrier of TiO 2 and rhodium Rh or ruthenium Ru incorporated in the carrier.
Claim 12
Dependent Claim
36 words
An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said reduction catalyst layer comprises a carrier of lanthanum oxide La 2 O 3 and rhodium Rh or ruthenium Ru incorporated in the carrier.
Claim 13
Dependent Claim
45 words
An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said reduction catalyst layer is constructed by supporting particles of a reduction catalyst for promoting reduction reaction of nitrogen oxides NOx on cerium oxide and incorporating the supported particles in a porous layer.
Claim 14
Dependent Claim
26 words
An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said reduction catalyst layer is laminated on the outer side of the protecting layer.
Claim 15
Dependent Claim
26 words
An oxygen gas concentration-detecting apparatus as set forth in claim 1, wherein said protecting layer is laminated on the outer side of the reduction catalyst layer.
References Cited (Backward Citations)
JPS58204365A
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JPS5931054A
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JPS59203828A
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JPS60118950A
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US4535316A
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US4773316A
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1993-09-17 | 1994-03-19 | 1994-09-18 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1997-09-17 | 1998-03-19 | 1998-09-18 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2001-09-17 | 2002-03-19 | 2002-09-18 | $7700.00 | Window Closed / Lapsed |