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US4957274A Expired / Lapsed US ⏱️ 0.0 years remaining

Position sensor for a rotary valve

Assignee: Ingersoll Rand Co
•
Filing: 1989-12-26
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Granted: 1990-09-18
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Expires: 2009-12-26
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Abstract

Abstract A position of a rotary valve having limited motion between an open and a closed position is determined by a limit sensor. A stepper motor supplies power to open and close the rotary valve. A coupling transmits any stepper motor motion to the rotary valve. A sensor actuator is affixed to the coupling. A limit sensor determines the position of the rotary valve by sensing the position of the sensor actuator, wherein there is no contact between the sensor actuator and the limit switch when the position of the rotary valve is being determined.

Inventors

  • 👤 James A. Hood
  • 👤 Paul A. Kirkpatrick

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 19:23
CPC Classifications
F; F16; F16K; F16K37/00; F16K37/0025; F16K37/0041; F16K31/00; F16K31/02; F16K31/04; F16K31/041; F16K31/042

Claims Analysis

Total Claims: 31
Claim 1
Independent Claim 91 words
A system to determine a position of a rotary valve comprising: a stepper motor means for supplying power to open and close the rotary valve; a coupling means for transmitting stepper motor power to the rotary valve; a sensor actuator affixed to the coupling means; and at least one limit sensor means for determining the position of the rotary valve by sensing the position of the sensor actuator, wherein there is no contact between the sensor actuator and the limit sensor when the position of the rotary valve is being determined.
Claim 2
Independent Claim 91 words
A system to determine a position of a rotary valve comprising: a stepper motor means for supplying power to open and close the rotary valve; a coupling means for transmitting stepper motor power to the rotary valve; a sensor actuator affixed to the coupling means; and at least one limit sensor means for determining the position of the rotary valve by sensing the position of the sensor actuator, wherein there is no contact between the sensor actuator and the limit sensor when the position of the rotary valve is being determined.
Claim 3
Dependent Claim 16 words
The system as defined in claim 1 wherein the limit sensor comprises a light beam sensor.
Claim 4
Dependent Claim 15 words
The system as defined in claim 1 wherein the limit sensor comprises an inductive sensor.
Claim 5
Dependent Claim 14 words
The system defined in claim 1 wherein the limit sensor comprises a magnetic sensor.
Claim 6
Dependent Claim 15 words
The system defined in claim 1 wherein the limit sensor comprises a hall effect sensor.
Claim 7
Dependent Claim 25 words
The system defined in claim 1 further comprising: a positioning support means for positioning the limit sensor in position with respect to the coupling means.
Claim 8
Dependent Claim 20 words
The system as defined in claim 1 further comprising: a mechanical stop means for limiting over-rotation of the coupling means.
Claim 9
Dependent Claim 15 words
The system as defined in claim 1 wherein the switch actuator has a concave configuration.
Claim 10
Dependent Claim 20 words
The system as defined in claim 1 further comprising: a controller means for controlling the position of the rotary valve.
Claim 11
Dependent Claim 15 words
The system as defined in claim 1 wherein the coupling means is formed of plastic.
Claim 12
Dependent Claim 37 words
The system as defined in claim 1, wherein the sensor actuator may pass from a first side of the limit sensor means, through the limit sensor means, to a second opposite side of the limit sensor means.
Claim 13
Independent Claim 68 words
A system to determine a position for a rotary valve comprising: a stepper motor means for supplying power to open and close the valve; a coupling means, comprising a male coupling portion and a female coupling portion, for transmitting stepper motor power to the valve; a sensor actuator which is affixed to the coupling means; and at least one limit sensor means for actuation by the sensor actuator.
Claim 14
Independent Claim 68 words
A system to determine a position for a rotary valve comprising: a stepper motor means for supplying power to open and close the valve; a coupling means, comprising a male coupling portion and a female coupling portion, for transmitting stepper motor power to the valve; a sensor actuator which is affixed to the coupling means; and at least one limit sensor means for actuation by the sensor actuator.
Claim 15
Dependent Claim 29 words
The system as defined in claim 12 wherein the male coupling portion includes a ball member, the ball member interacts with a slot formed in the female coupling portion.
Claim 16
Dependent Claim 21 words
The system as defined in claim 12 further comprising: a motor shaft which is attached to one of the coupling portions.
Claim 17
Dependent Claim 22 words
The system as defined in claim 14 further comprising: a valve shaft which is attached to the other of the coupling portions.
Claim 18
Dependent Claim 24 words
The system as defined in claim 15 wherein at least one of the shafts is attached to the coupling portion by a keyed surface.
Claim 19
Dependent Claim 24 words
The system as defined in claim 15 wherein at least one of the shafts is attached to the coupling portion by a knurled surface.
Claim 20
Dependent Claim 35 words
The system as defined in claim 12 further comprising: a stepper motor shaft to carry the rotary output of the stepper motor, a valve shaft which when rotated, causes the valve to open and close.
Claim 21
Dependent Claim 31 words
The system as defined in claim 18 wherein at least one of the coupling portions further comprises: an aperture which is closely contoured to a contour of one of the shafts.
Claim 22
Dependent Claim 27 words
The system as defined in claim 19 wherein the coupling portion further comprises: a slot means, compression of which more securely attaches the aperture to the shaft.
Claim 23
Dependent Claim 22 words
The system as defined in claim 20 wherein the coupling portion further comprises: tightening fastener means, tightening of which compresses the slot.
Claim 24
Dependent Claim 30 words
The system as defined in claim 21 wherein the coupling portion further comprises: shoulder means to prevent full compression of the slot means upon tightening of the tightening fastener means.
Claim 25
Dependent Claim 37 words
The system as defined in claim 12 wherein the sensor actuator may pass from a first side of the limit sensor means, through the limit sensor means, to a second opposite side of the limit sensor means.
Claim 26
Dependent Claim 100 words
Apparatus for providing position feedback for a rotary inlet valve comprising: a stepper motor means for supplying rotary power to open and close the rotary valve; a coupling means, comprising a male coupling portion and a female coupling portion, which transmits stepper motor power to the rotary valve; a sensor actuator which is affixed to the coupling means; limit sensor means for actuation by the sensor actuator; a motor shaft means for transmitting rotary output of the stepper motor; and a valve shaft means, connected to the motor shaft means and rotatable for opening and closing of the rotary valve.
Claim 27
Dependent Claim 100 words
Apparatus for providing position feedback for a rotary inlet valve comprising: a stepper motor means for supplying rotary power to open and close the rotary valve; a coupling means, comprising a male coupling portion and a female coupling portion, which transmits stepper motor power to the rotary valve; a sensor actuator which is affixed to the coupling means; limit sensor means for actuation by the sensor actuator; a motor shaft means for transmitting rotary output of the stepper motor; and a valve shaft means, connected to the motor shaft means and rotatable for opening and closing of the rotary valve.
Claim 28
Independent Claim 90 words
A system to determine a position of a rotary valve comprising: a stepper motor means for supplying power to open and close the rotary valve; a coupling means for transmitting stepper motor power to the rotary valve; a sensor actuator affixed to the coupling means; at least one limit sensor means for determining the position of the rotary valve by sensing the position of the sensor actuator; and a positioning support means, consisting of a printer circuit board, for positioning the sensor in position with respect to the coupling means.
Claim 29
Independent Claim 90 words
A system to determine a position of a rotary valve comprising: a stepper motor means for supplying power to open and close the rotary valve; a coupling means for transmitting stepper motor power to the rotary valve; a sensor actuator affixed to the coupling means; at least one limit sensor means for determining the position of the rotary valve by sensing the position of the sensor actuator; and a positioning support means, consisting of a printer circuit board, for positioning the sensor in position with respect to the coupling means.
Claim 30
Independent Claim 97 words
A system to determine a position of a rotary valve comprising: a stepper motor means for supplying power to open and close the rotary valve; a coupling means for transmitting stepper motor power to the rotary valve; a sensor actuator affixed to the coupling means; at least one limit sensor means for determining the position of the rotary valve by sensing the position of the sensor actuator; and a controller means for controlling the position of the rotary valve, wherein the controller is affected by at least one pressure sensor which determines at least one valve pressure.
Claim 31
Independent Claim 97 words
A system to determine a position of a rotary valve comprising: a stepper motor means for supplying power to open and close the rotary valve; a coupling means for transmitting stepper motor power to the rotary valve; a sensor actuator affixed to the coupling means; at least one limit sensor means for determining the position of the rotary valve by sensing the position of the sensor actuator; and a controller means for controlling the position of the rotary valve, wherein the controller is affected by at least one pressure sensor which determines at least one valve pressure.

References Cited (Backward Citations)

US3870274A Cited
US3839662A Cited
US4205783A Cited
US4364111A Cited
US4556169A Cited
US4690168A Cited
US4875623A Cited
US4850319A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-09-17 1994-03-19 1994-09-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-09-17 1998-03-19 1998-09-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-09-17 2002-03-19 2002-09-18 $7700.00 Window Closed / Lapsed

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