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US4954140A Expired / Lapsed US ⏱️ 0.0 years remaining

Abrasives, abrasive tools, and grinding method

Assignee: Toppan Infomedia Co Ltd
•
Filing: 1989-01-23
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Granted: 1990-09-04
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Expires: 2009-01-23
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Abstract

Abstract A composite spherical-particle abrasive comprises spherical particles and abrasive particles, each spherical particle being coated with a plurality of abrasive particles. The composite abrasive particles are dispersed in a binder resin, and the dispersion is applied as an abrasive layer or coat to a backing to provide an abrasive tool. A grinding method uses such a composite spherical-particle abrasive tool.

Inventors

  • 👤 Norimichi Kawashima
  • 👤 Kazuya Orii

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 15:41
CPC Classifications
C; C09; C09K; C09K3/00; C09K3/14; C09K3/1436; B; B24; B24D; B24D11/00; B24D3/00; B24D3/02; B24D3/20; B24D3/28

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 55 words
A composite spherical-particle abrasive comprising spherical particles of a solid polymer having an average diameter of less than about 20 μm and abrasive particles having an average diameter of 0.01 to about 5 μm but less than the average diameter of said spherical particles, each of said spherical particle being coated with said abrasive particles.
Claim 2
Dependent Claim 55 words
A composite spherical-particle abrasive comprising spherical particles of a solid polymer having an average diameter of less than about 20 μm and abrasive particles having an average diameter of 0.01 to about 5 μm but less than the average diameter of said spherical particles, each of said spherical particle being coated with said abrasive particles.
Claim 3
Dependent Claim 83 words
A flexible abrasive tool comprising a flexible backing film and an abrasive layer formed thereon, said abrasive layer being made of a dispersion in a binder resin of a composite spherical-particle abrasive comprising spherical particles of a solid polymer having an average diameter of less than about 20 μm and abrasive particles having an average diameter of 0.01 to about 5 μm but less than the average diameter of said spherical particles, each of said spherical particles being coated with said abrasive particles.
Claim 4
Dependent Claim 83 words
A flexible abrasive tool comprising a flexible backing film and an abrasive layer formed thereon, said abrasive layer being made of a dispersion in a binder resin of a composite spherical-particle abrasive comprising spherical particles of a solid polymer having an average diameter of less than about 20 μm and abrasive particles having an average diameter of 0.01 to about 5 μm but less than the average diameter of said spherical particles, each of said spherical particles being coated with said abrasive particles.
Claim 5
Dependent Claim 60 words
A grinding method which uses a composite spherical-particle abrasive comprising spherical particles of a solid polymer having an average diameter of less than about 20 μm and abrasive particles having an average diameter of 0.01 to about 5 μm but less than the average diameter of said spherical particles, each of said spherical particles being coated with said abrasive particles.
Claim 6
Dependent Claim 60 words
A grinding method which uses a composite spherical-particle abrasive comprising spherical particles of a solid polymer having an average diameter of less than about 20 μm and abrasive particles having an average diameter of 0.01 to about 5 μm but less than the average diameter of said spherical particles, each of said spherical particles being coated with said abrasive particles.
Claim 7
Dependent Claim 42 words
A flexible abrasive tool as recited in claim 2 wherein said backing film is a plastic film having a thickness which does not exceed about 75 μm and wherein said abrasive layer has a thickness of about 5 to about 20 μm.
Claim 8
Dependent Claim 23 words
A composite spherical-particle abrasive as recited in claim 1 wherein said abrasive particles have an average diameter of 0.01 to about 2 μm.
Claim 9
Dependent Claim 24 words
A composite spherical-particle abrasive as recited in claim 5 wherein said solid polymer has an average diameter of about 4.5 to about 5.5 μm.
Claim 10
Dependent Claim 24 words
A composite spherical-particle abrasive as recited in claim 6 wherein said abrasive particles have an average diameter of about 0.3 to about 0.5 μm.
Claim 11
Dependent Claim 23 words
A flexible abrasive tool as recited in claim 2 wherein said abrasive particles have an average diameter of 0.01 to about 2 μm.
Claim 12
Dependent Claim 24 words
A flexible abrasive tool as recited in claim 8 wherein said solid polymer has an average diameter of about 4.5 to about 5.5 μm.
Claim 13
Dependent Claim 24 words
A flexible abrasive tool as recited in claim 9 wherein said abrasive particles have an average diameter of about 0.3 to about 0.5 μm.
Claim 14
Dependent Claim 42 words
A flexible abrasive tool as recited in claim 10 wherein said backing film is a plastic film having a thickness which does not exceed about 75 μm and wherein said abrasive layer has a thickness of about 5 to about 20 μm.
Claim 15
Dependent Claim 22 words
A grinding method as recited in claim 3 wherein said abrasive particles have an average diameter of 0.01 to about 2 μm.
Claim 16
Dependent Claim 23 words
A grinding method as recited in claim 12 wherein said solid polymer has an average diameter of about 4.5 to about 5.5 μm.
Claim 17
Dependent Claim 23 words
A grinding method as recited in claim 13 wherein said abrasive particles have an average diameter of about 0.3 to about 0.5 μm.

References Cited (Backward Citations)

US3918217A Cited
US3916584A Cited
US3928949A Cited
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US4111667A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-09-03 1994-03-05 1994-09-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-09-03 1998-03-05 1998-09-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-09-03 2002-03-05 2002-09-04 $7700.00 Window Closed / Lapsed

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