← Back to Patent Explorer
US4946902A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the setabilization of fluoropolymers

Assignee: EIDP Inc
•
Filing: 1988-05-27
•
Granted: 1990-08-07
•
Expires: 2008-05-27
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Melt-processible copolymers of at least two halogenated comonomers from a defined class, especially perhalogenated comonomers, and particularly perfluorinated comonomers, of improved thermal stability are obtained by first contacting the copolymers with a stabilizing agent selected from bases (ammonia or amines) having a boiling point at normal pressure of at most 130° C. and tertiary alcohols having up to 8 carbon atoms, to form an intermediate, drying the intermediate at about 70°-150° C., and fluorinating the intermediate at a temperature between 20° C. and the lowest temperature at which the copolymer exhibits a solid state transition, then removing excess fluorine and by-products and recovering the stabilized copolymer. Such stabilized copolymers are useful for a variety of technically important applications, including as clading for optical fibers, substrates for electronic components, thermal laminates, pipes, tubes, and fittings, etc.

Inventors

  • 👤 Paul G. Bekiarian
  • 👤 Marlin D. Buckmaster
  • 👤 Richard A. Morgan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 13:20
CPC Classifications
C; C08; C08F; C08F8/00; C08F8/30; C08F8/32; C08F2800/00; C08F2800/20

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 257 words
A process for improving the high temperature stability of a melt-processible copolymer of at least two comonomers selected from the group consisting of tetrafluoroethylene; chlorotrifluoroethylene; R f CF═CF 2 , where R f is a primary fluoroalkyl group with 1-5 carbon atoms; R g OCF═CF 2 , where R g is R f or a primary fluoroalkyl group containing ether oxygen and 4-12 carbon atoms; and a fluorodioxole having the following formula ##STR3## where each one of R and R, independently is fluorine or the trifluoromethyl group; said process comprising at least one cycle of the following sequential steps: (a) contacting said copolymer for a period of at least 15 minutes at a temperature between about 25° C. and 200° C. with at least a stoichiometric amount, based on the concentration of --COOH and --COF groups, of an anhydrous or aqueous stabilizing agent selected from the group consisting of (1) bases selected from organic amines having a boiling point at normal pressure of at most about 130° C., and (2) tertiary alcohols with up to 8 carbon atoms, to form an intermediate; (b) isolating and drying the intermediate at a temperature between about 70° C. and 150° C.: (c) converting the dried intermediate to a copolymer having improved thermal stability by contacting the intermediate with fluorine at a temperature between 20° C. and the lowest temperature at which the copolymer exhibits a solid state transition, whether first order or second order, and (d) removing excess fluorine and volatile by-products from the reaction product and recovering the copolymer.
Claim 2
Dependent Claim 257 words
A process for improving the high temperature stability of a melt-processible copolymer of at least two comonomers selected from the group consisting of tetrafluoroethylene; chlorotrifluoroethylene; R f CF═CF 2 , where R f is a primary fluoroalkyl group with 1-5 carbon atoms; R g OCF═CF 2 , where R g is R f or a primary fluoroalkyl group containing ether oxygen and 4-12 carbon atoms; and a fluorodioxole having the following formula ##STR3## where each one of R and R, independently is fluorine or the trifluoromethyl group; said process comprising at least one cycle of the following sequential steps: (a) contacting said copolymer for a period of at least 15 minutes at a temperature between about 25° C. and 200° C. with at least a stoichiometric amount, based on the concentration of --COOH and --COF groups, of an anhydrous or aqueous stabilizing agent selected from the group consisting of (1) bases selected from organic amines having a boiling point at normal pressure of at most about 130° C., and (2) tertiary alcohols with up to 8 carbon atoms, to form an intermediate; (b) isolating and drying the intermediate at a temperature between about 70° C. and 150° C.: (c) converting the dried intermediate to a copolymer having improved thermal stability by contacting the intermediate with fluorine at a temperature between 20° C. and the lowest temperature at which the copolymer exhibits a solid state transition, whether first order or second order, and (d) removing excess fluorine and volatile by-products from the reaction product and recovering the copolymer.
Claim 3
Dependent Claim 25 words
A process of claim 1 wherein R f is a perfluoroalkyl group, and R g is R f or a perfluoroalkyl group containing ether oxygen.
Claim 4
Dependent Claim 24 words
A process of claim 1 wherein the reaction with fluorine in step (c) is carried out at a temperature no higher than 200° C.
Claim 5
Dependent Claim 13 words
A process of claim 3 wherein the copolymer exhibits no first order transition.
Claim 6
Dependent Claim 18 words
A process of claim 4 wherein the lowest glass transition temperature of the copolymer is about 125° C.
Claim 7
Dependent Claim 18 words
A process of claim 5 wherein the lowest glass transition temperature of the copolymer is about 135° C.
Claim 8
Dependent Claim 18 words
A process of claim 6 wherein the lowest glass transition temperature of the copolymer is about 150° C.
Claim 9
Dependent Claim 33 words
A process of claim 5 wherein the copolymer is a copolymer of a fluorodioxole of the following formula ##STR4## where each one of R and R' independently is fluorine or the trifluoromethyl group.
Claim 10
Dependent Claim 10 words
A process of claim 8 wherein the fluorodioxole is perfluoro-2,2-dimethyl-1,3-dioxole.
Claim 11
Dependent Claim 13 words
A process of claim 9 wherein the copolymer is a dipolymer with tetrafluoroethylene.
Claim 12
Dependent Claim 26 words
A process of claim 10 wherein the stabilized copolymer has less than 5 --COF milliequivalents per kilogram of copolymer, as determined by Fourier transform infrared spectroscopy.
Claim 13
Dependent Claim 19 words
A process of claim 11 wherein the amount of --COF is less than 2 milliequivalents per kilogram of copolymer.
Claim 14
Dependent Claim 12 words
A process of claim 1 wherein the stabilizing agent is an amine.
Claim 15
Dependent Claim 25 words
A process of claim 13 wherein the amine is selected from the group consisting of propylamine, butylamine, diethylamine, dipropylamine, triethylamine, 2-ethylbutylamine, piperidine, morpholine, and pyridine.
Claim 16
Dependent Claim 13 words
A process of claim 1 wherein the stabilizing agent is a tertiary alcohol.
Claim 17
Dependent Claim 12 words
A process of claim 15 wherein the alcohol is tertiary butyl alcohol.
Claim 18
Dependent Claim 15 words
A process of claim 1 wherein the copolymer is a dipolymer of tetrafluoroethylene with perfluoro-2,2-dimethyl-1,3-dioxole.
Claim 19
Dependent Claim 27 words
A process of claim 17 wherein the stabilizing agent is an amine, and it is contacted with the copolymer at a temperature of at least 70° C.
Claim 20
Dependent Claim 17 words
A process of claim 17 wherein the copolymer is first prepared by copolymerization in an aqueous emulsion.
Claim 21
Dependent Claim 43 words
A process of claim 17 wherein the stabilizing agent is a tertiary alcohol, which is contacted with the copolymer at a temperature between about 40° below the lowest glass transition temperature and 50° C. above the lowest glass transition temperature of the copolymer.
Claim 22
Dependent Claim 98 words
A melt-processible copolymer of at least two comonomers selected from the group consisting of tetrafluoroethylene; chlorotrifluoroethylene; R f CF═CF 2 , where R f is a primary fluoroalkyl group with 1-5 carbon atoms; R g OCF═CF 2 , where R g is R f or a primary fluoroalkyl group containing ether oxygen and 4-12 carbon atoms; and a fluorodioxole having the following formula ##STR5## where each one of R and R' independently is fluorine or the trifluoromethyl group, said copolymer having improved high temperature stability as a result of having been subjected to a process of claim 1.
Claim 23
Dependent Claim 26 words
A copolymer of claim 21 wherein R f is a perfluoroalkyl group, and R g is R f or a perfluoroalkyl group containing an ether oxygen.
Claim 24
Dependent Claim 26 words
A copolymer of claim 21 which has a --COF group concentration, as determined by Fourier transform infrared spectroscopy, of at most about 5 milliequivalents per kilogram.
Claim 25
Dependent Claim 19 words
A copolymer of claim 23 which has a --COF group concentration of at most about 2 milliequivalents per kilogram.

References Cited (Backward Citations)

US3085083A Cited
GB929970A Cited
GB1210794A Cited
US3674758A Cited
US3686154A Cited
US4276214A Cited
US4434273A Cited
US4530569A Cited
US4693553A Cited
US4599386A Cited
US4743658A Cited
US4675380A Cited
US4742122A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-08-06 1994-02-05 1994-08-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-08-06 1998-02-05 1998-08-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-08-06 2002-02-05 2002-08-07 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag