Claims Analysis
Total Claims: 25
Claim 1
Independent Claim
257 words
A process for improving the high temperature stability of a melt-processible copolymer of at least two comonomers selected from the group consisting of tetrafluoroethylene; chlorotrifluoroethylene; R f CF═CF 2 , where R f is a primary fluoroalkyl group with 1-5 carbon atoms; R g OCF═CF 2 , where R g is R f or a primary fluoroalkyl group containing ether oxygen and 4-12 carbon atoms; and a fluorodioxole having the following formula ##STR3## where each one of R and R, independently is fluorine or the trifluoromethyl group; said process comprising at least one cycle of the following sequential steps: (a) contacting said copolymer for a period of at least 15 minutes at a temperature between about 25° C. and 200° C. with at least a stoichiometric amount, based on the concentration of --COOH and --COF groups, of an anhydrous or aqueous stabilizing agent selected from the group consisting of (1) bases selected from organic amines having a boiling point at normal pressure of at most about 130° C., and (2) tertiary alcohols with up to 8 carbon atoms, to form an intermediate; (b) isolating and drying the intermediate at a temperature between about 70° C. and 150° C.: (c) converting the dried intermediate to a copolymer having improved thermal stability by contacting the intermediate with fluorine at a temperature between 20° C. and the lowest temperature at which the copolymer exhibits a solid state transition, whether first order or second order, and (d) removing excess fluorine and volatile by-products from the reaction product and recovering the copolymer.
Claim 2
Dependent Claim
257 words
A process for improving the high temperature stability of a melt-processible copolymer of at least two comonomers selected from the group consisting of tetrafluoroethylene; chlorotrifluoroethylene; R f CF═CF 2 , where R f is a primary fluoroalkyl group with 1-5 carbon atoms; R g OCF═CF 2 , where R g is R f or a primary fluoroalkyl group containing ether oxygen and 4-12 carbon atoms; and a fluorodioxole having the following formula ##STR3## where each one of R and R, independently is fluorine or the trifluoromethyl group; said process comprising at least one cycle of the following sequential steps: (a) contacting said copolymer for a period of at least 15 minutes at a temperature between about 25° C. and 200° C. with at least a stoichiometric amount, based on the concentration of --COOH and --COF groups, of an anhydrous or aqueous stabilizing agent selected from the group consisting of (1) bases selected from organic amines having a boiling point at normal pressure of at most about 130° C., and (2) tertiary alcohols with up to 8 carbon atoms, to form an intermediate; (b) isolating and drying the intermediate at a temperature between about 70° C. and 150° C.: (c) converting the dried intermediate to a copolymer having improved thermal stability by contacting the intermediate with fluorine at a temperature between 20° C. and the lowest temperature at which the copolymer exhibits a solid state transition, whether first order or second order, and (d) removing excess fluorine and volatile by-products from the reaction product and recovering the copolymer.
Claim 3
Dependent Claim
25 words
A process of claim 1 wherein R f is a perfluoroalkyl group, and R g is R f or a perfluoroalkyl group containing ether oxygen.
Claim 4
Dependent Claim
24 words
A process of claim 1 wherein the reaction with fluorine in step (c) is carried out at a temperature no higher than 200° C.
Claim 5
Dependent Claim
13 words
A process of claim 3 wherein the copolymer exhibits no first order transition.
Claim 6
Dependent Claim
18 words
A process of claim 4 wherein the lowest glass transition temperature of the copolymer is about 125° C.
Claim 7
Dependent Claim
18 words
A process of claim 5 wherein the lowest glass transition temperature of the copolymer is about 135° C.
Claim 8
Dependent Claim
18 words
A process of claim 6 wherein the lowest glass transition temperature of the copolymer is about 150° C.
Claim 9
Dependent Claim
33 words
A process of claim 5 wherein the copolymer is a copolymer of a fluorodioxole of the following formula ##STR4## where each one of R and R' independently is fluorine or the trifluoromethyl group.
Claim 10
Dependent Claim
10 words
A process of claim 8 wherein the fluorodioxole is perfluoro-2,2-dimethyl-1,3-dioxole.
Claim 11
Dependent Claim
13 words
A process of claim 9 wherein the copolymer is a dipolymer with tetrafluoroethylene.
Claim 12
Dependent Claim
26 words
A process of claim 10 wherein the stabilized copolymer has less than 5 --COF milliequivalents per kilogram of copolymer, as determined by Fourier transform infrared spectroscopy.
Claim 13
Dependent Claim
19 words
A process of claim 11 wherein the amount of --COF is less than 2 milliequivalents per kilogram of copolymer.
Claim 14
Dependent Claim
12 words
A process of claim 1 wherein the stabilizing agent is an amine.
Claim 15
Dependent Claim
25 words
A process of claim 13 wherein the amine is selected from the group consisting of propylamine, butylamine, diethylamine, dipropylamine, triethylamine, 2-ethylbutylamine, piperidine, morpholine, and pyridine.
Claim 16
Dependent Claim
13 words
A process of claim 1 wherein the stabilizing agent is a tertiary alcohol.
Claim 17
Dependent Claim
12 words
A process of claim 15 wherein the alcohol is tertiary butyl alcohol.
Claim 18
Dependent Claim
15 words
A process of claim 1 wherein the copolymer is a dipolymer of tetrafluoroethylene with perfluoro-2,2-dimethyl-1,3-dioxole.
Claim 19
Dependent Claim
27 words
A process of claim 17 wherein the stabilizing agent is an amine, and it is contacted with the copolymer at a temperature of at least 70° C.
Claim 20
Dependent Claim
17 words
A process of claim 17 wherein the copolymer is first prepared by copolymerization in an aqueous emulsion.
Claim 21
Dependent Claim
43 words
A process of claim 17 wherein the stabilizing agent is a tertiary alcohol, which is contacted with the copolymer at a temperature between about 40° below the lowest glass transition temperature and 50° C. above the lowest glass transition temperature of the copolymer.
Claim 22
Dependent Claim
98 words
A melt-processible copolymer of at least two comonomers selected from the group consisting of tetrafluoroethylene; chlorotrifluoroethylene; R f CF═CF 2 , where R f is a primary fluoroalkyl group with 1-5 carbon atoms; R g OCF═CF 2 , where R g is R f or a primary fluoroalkyl group containing ether oxygen and 4-12 carbon atoms; and a fluorodioxole having the following formula ##STR5## where each one of R and R' independently is fluorine or the trifluoromethyl group, said copolymer having improved high temperature stability as a result of having been subjected to a process of claim 1.
Claim 23
Dependent Claim
26 words
A copolymer of claim 21 wherein R f is a perfluoroalkyl group, and R g is R f or a perfluoroalkyl group containing an ether oxygen.
Claim 24
Dependent Claim
26 words
A copolymer of claim 21 which has a --COF group concentration, as determined by Fourier transform infrared spectroscopy, of at most about 5 milliequivalents per kilogram.
Claim 25
Dependent Claim
19 words
A copolymer of claim 23 which has a --COF group concentration of at most about 2 milliequivalents per kilogram.