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US4944992A Expired / Lapsed US ⏱️ 0.0 years remaining

Cushion

Assignee: NHK Spring Co Ltd
•
Filing: 1989-03-07
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Granted: 1990-07-31
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Expires: 2009-03-07
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Abstract

Abstract In a cushion which uses synthetic cotton formed of curled polyester fibers, the synthetic cotton is a mixture of first and second fibers having two different thicknesses. The fibers are three-dimensionally intertwined with air-passing space. The first fibers have the denier value of 20 or more, while the second fibers have the denier value of less than 20. The first and second fibers are mixed in the ratio of 0.5 to 2:1 by weight. These fibers of the synthetic cotton are bound at their intersections by means of a polyurethane binder such that the air-passing space is maintained.

Inventors

  • 👤 Yasuo Yoneshige
  • 👤 Atsushi Misumi
  • 👤 Shuji Hiromoto
  • 👤 Toru Sakai

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 18:44
CPC Classifications
A; A47; A47C; A47C7/00; A47C7/02; A47C7/24; A47C27/00; A47C27/12; A47C27/122; B; B68; B68G; B68G1/00; D; D04; D04H; D04H1/00; D04H1/40; D04H1/42; D04H1/4326; D04H1/435; D04H1/4374; D04H1/4382; D04H1/43835; D04H1/4391; D04H1/43918; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24802; Y10T428/24826; Y10T428/24942; Y10T428/2495; Y10T428/29; Y10T428/2904; Y10T428/2905; Y10T428/31504; Y10T428/31551; Y10T442/00; Y10T442/60; Y10T442/659; Y10T442/671

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 79 words
A cushion comprising: synthetic cotton consisting essentially of first curled synthetic fibers with a denier value of 20 or more and second curled synthetic fibers with a denier value of less than 20, said first and second synthetic fibers being mixed in the ratio of 0.5 to 2:1 by weight and three-dimensionally intertwined with air-passing space among them; and a polyurethane binder binding the intersections of the first and second synthetic fibers, such that said air-passing space is maintained.
Claim 2
Dependent Claim 79 words
A cushion comprising: synthetic cotton consisting essentially of first curled synthetic fibers with a denier value of 20 or more and second curled synthetic fibers with a denier value of less than 20, said first and second synthetic fibers being mixed in the ratio of 0.5 to 2:1 by weight and three-dimensionally intertwined with air-passing space among them; and a polyurethane binder binding the intersections of the first and second synthetic fibers, such that said air-passing space is maintained.
Claim 3
Dependent Claim 14 words
The cushion according to claim 1, wherein said first and second fibers are polyester.
Claim 4
Dependent Claim 15 words
The cushion according to claim 2, wherein the binder content ranges from 25% to 35%.
Claim 5
Dependent Claim 22 words
The cushion according to claim 2, wherein said first and second fibers have a denier values of about 38 and 6, respectively.
Claim 6
Dependent Claim 22 words
The cushion according to claim 4, wherein said first and second fibers are mixed substantially in the ratio of 1:1 by weight.
Claim 7
Dependent Claim 21 words
The cushion according to claim 3, wherein said first and second fibers have denier values of about 38 and 14, respectively.
Claim 8
Dependent Claim 22 words
The cushion according to claim 6, wherein said first and second fibers are mixed substantially in the ratio of 1:1 by weight.
Claim 9
Dependent Claim 197 words
A seat cushion for use in a seat of an automobile, said cushion comprising an upper layer, a middle layer thicker than the upper layer, and a lower layer thinner than the middle layer, said upper layer consisting of upper synthetic cotton including curled polyester fibers with the denier value of less than 20 which are three-dimensionally intertwined with air-passing space among them, and a polyurethane binder binding the intersections of the polyester fibers, such that said air-passing space is maintained, said middle layer consisting of middle synthetic cotton including first curled polyester fibers with the denier value of 20 or more and second curled polyester fibers with the denier value of less than 20, said first and second polyester fibers being mixed and three-dimensionally intertwined with air-passing space among them, and a polyurethane binder binding the intersections of the polyester fibers, such that said air-passing space is maintained, and said lower layer consisting of lower synthetic cotton including needle-punched curled polyester fibers with the denier value of 20 or more which are three-dimensionally intertwined with air-passing spaces among them, and a polyurethane binder for binding intersections of the fibers, such that said air-passing space is maintained.
Claim 10
Dependent Claim 197 words
A seat cushion for use in a seat of an automobile, said cushion comprising an upper layer, a middle layer thicker than the upper layer, and a lower layer thinner than the middle layer, said upper layer consisting of upper synthetic cotton including curled polyester fibers with the denier value of less than 20 which are three-dimensionally intertwined with air-passing space among them, and a polyurethane binder binding the intersections of the polyester fibers, such that said air-passing space is maintained, said middle layer consisting of middle synthetic cotton including first curled polyester fibers with the denier value of 20 or more and second curled polyester fibers with the denier value of less than 20, said first and second polyester fibers being mixed and three-dimensionally intertwined with air-passing space among them, and a polyurethane binder binding the intersections of the polyester fibers, such that said air-passing space is maintained, and said lower layer consisting of lower synthetic cotton including needle-punched curled polyester fibers with the denier value of 20 or more which are three-dimensionally intertwined with air-passing spaces among them, and a polyurethane binder for binding intersections of the fibers, such that said air-passing space is maintained.
Claim 11
Dependent Claim 54 words
The seat cushion according to claim 8, wherein the fibers of said upper layer have the denier value of about 6, the first and second fibers of said middle layer have the denier values of about 38 and 6, respectively, and the fibers of said lower layer have the denier value of about 38.
Claim 12
Dependent Claim 16 words
The seat cushion according to claim 9, wherein the binder content ranges from 25% to 35%.
Claim 13
Dependent Claim 54 words
The seat cushion according to claim 8, wherein the fibers of said upper layer have the denier value of about 6, the first and second fibers of said middle layer have the denier values of about 38 and 14, respectively, and the fibers of said lower layer have the denier value of about 38.
Claim 14
Dependent Claim 16 words
The seat cushion according to claim 11, wherein the binder content ranges from 25% to 35%.
Claim 15
Dependent Claim 213 words
A seat cushion for use in a seat of an automobile, said cushion comprising an upper layer, a middle layer thicker than the upper layer, and a lower layer thinner than the middle layer, said upper layer consisting of upper synthetic cotton including curled polyester fibers with the denier value of about 20 which are three-dimensionally intertwined with air-passing space among them, and a polyurethane binder binding the intersections of the fibers, such that said air-passing space is maintained, said middle layer consisting of middle synthetic cotton including first curled polyester fibers with the denier value of about 38 and second curled polyester fibers with the denier value of about 6 said first and second polyester fibers being mixed and three-dimensionally intertwined with air-passing space among them, and a polyurethane binder binding the intersections of the polyester fibers, such that said air-passing space is maintained, and said lower layer consisting of needle-punched lower synthetic cotton including first curled polyester fibers with the denier value of about 38 and second curled polyester fibers with the denier value of about 14, said first and second polyester fibers being mixed and three-dimensionally intertwined with air-passing spaces among them, and a polyurethane binder binding the intersections of the polyester fibers, such that said air-passing space is maintained.
Claim 16
Dependent Claim 213 words
A seat cushion for use in a seat of an automobile, said cushion comprising an upper layer, a middle layer thicker than the upper layer, and a lower layer thinner than the middle layer, said upper layer consisting of upper synthetic cotton including curled polyester fibers with the denier value of about 20 which are three-dimensionally intertwined with air-passing space among them, and a polyurethane binder binding the intersections of the fibers, such that said air-passing space is maintained, said middle layer consisting of middle synthetic cotton including first curled polyester fibers with the denier value of about 38 and second curled polyester fibers with the denier value of about 6 said first and second polyester fibers being mixed and three-dimensionally intertwined with air-passing space among them, and a polyurethane binder binding the intersections of the polyester fibers, such that said air-passing space is maintained, and said lower layer consisting of needle-punched lower synthetic cotton including first curled polyester fibers with the denier value of about 38 and second curled polyester fibers with the denier value of about 14, said first and second polyester fibers being mixed and three-dimensionally intertwined with air-passing spaces among them, and a polyurethane binder binding the intersections of the polyester fibers, such that said air-passing space is maintained.
Claim 17
Dependent Claim 16 words
The seat cushion according to claim 13, wherein the binder content ranges from 25% to 35%.
Claim 18
Dependent Claim 192 words
A seat cushion for use in a seat of an automobile, said cushion comprising an upper layer, a middle layer thicker than the upper layer, and a lower layer thinner than the middle layer, said upper layer consisting of upper synthetic cotton including curled polyester fibers with the denier value of about 6 which are three-dimensionally intertwined with air-passing space among them, and a polyurethane binder binding the intersections of the fibers, such that said air-passing space is maintained, said middle layer consisting of middle synthetic cotton including curled polyester fibers with the denier value of about 20 which are three-dimensionally intertwined with air-passing space among them, and a polyurethane binder binding the intersections of the fibers, such that said air-passing space is maintained, and said lower layer consisting of needle-punched lower synthetic cotton including first curled polyester fibers with the denier value of about 38 and second curled polyester fibers with the denier value of about 14, said first and second polyester fibers being mixed and three-dimensionally intertwined with air-passing spaces among them, and a polyurethane binder binding the intersections of the polyester fibers, such that said air-passing space is maintained.
Claim 19
Dependent Claim 192 words
A seat cushion for use in a seat of an automobile, said cushion comprising an upper layer, a middle layer thicker than the upper layer, and a lower layer thinner than the middle layer, said upper layer consisting of upper synthetic cotton including curled polyester fibers with the denier value of about 6 which are three-dimensionally intertwined with air-passing space among them, and a polyurethane binder binding the intersections of the fibers, such that said air-passing space is maintained, said middle layer consisting of middle synthetic cotton including curled polyester fibers with the denier value of about 20 which are three-dimensionally intertwined with air-passing space among them, and a polyurethane binder binding the intersections of the fibers, such that said air-passing space is maintained, and said lower layer consisting of needle-punched lower synthetic cotton including first curled polyester fibers with the denier value of about 38 and second curled polyester fibers with the denier value of about 14, said first and second polyester fibers being mixed and three-dimensionally intertwined with air-passing spaces among them, and a polyurethane binder binding the intersections of the polyester fibers, such that said air-passing space is maintained.
Claim 20
Dependent Claim 16 words
The seat cushion according to claim 15, wherein the binder content ranges from 25% to 35%.

References Cited (Backward Citations)

US4172174A Cited
GB2028121A Cited
EP0078682A1 Cited
US4477515A Cited
US4515854A Cited
US4563387A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-07-30 1994-01-29 1994-07-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-07-30 1998-01-29 1998-07-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-07-30 2002-01-29 2002-07-31 $7700.00 Window Closed / Lapsed

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