Transmission ration control system for a continuously variable transmission

Claim 2

In a control system for a continuously variable transmission for transmitting the power of an internal combustion engine, the transmission having a drive pulley including a hydraulically shiftable first disc and a hydraulic cylinder for operating the first disc, a driven pulley including a hydraulically shiftable second disc and a hydraulic cylinder for operating the second disc, and a belt engaged with both pulleys, the control system having a first hydraulic circuit having a line pressure control valve with a spool and ports to control a line pressure, a transmission ratio control valve with a spool and ports to control a transmission ratio of the transmission and a pump supplying oil to the hydraulic cylinder of the drive pulley through the transmission ratio control and line pressure control valves and to the hydraulic cylinder of the driven pulley controlled by the line pressure control valve, the improvement in the control system which comprises: sensing means for sensing operating conditions of the engine and the transmission and for producing sensing signals dependent on the conditions; shift means responsive to the sensing signals for shifting the spools of each control valve; actual transmission ratio calculating means responsive to the sensing signals for calculating an actual transmission ratio and for producing an actual transmission ratio signal; desired transmission ratio calculating means responsive to the sensing signals for calculating a desired transmission ratio and for producing a desired transmission ratio signal; transmission ratio changing rate calculating means responsive to the actual transmission ratio signal and the desired transmission ratio signal for calculating a transmission ratio changing rate to operate the shift means and for producing a transmission ratio changing rate signal; engine torque calculating means responsive to the sensing signals for calculating an engine torque and for producing an engine torque signal; torque ratio calculating means responsive to the engine torque signal for calculating a torque ratio factor; flow rate characteristic providing means responsive to the actual transmission ratio signal for producing a flow rate characteristic signal; and correcting means responsive to an output signal of the torque ratio calculating means and to the flow rate characteristic signal for correcting the transmission ratio changing rate signal so that the actual transmission ratio substantially coincides with the desired transmission ratio, so as to prevent hunting or overshooting of the operating conditions of the engine and transmission.

Claim 3

In a control system for a continuously variable transmission for transmitting the power of an internal combustion engine, the transmission having a drive pulley including a hydraulically shiftable first disc and a hydraulic cylinder for operating the first disc, a driven pulley including a hydraulically shiftable second disc and a hydraulic cylinder for operating the second disc, and a belt engaged with both pulleys, the control system having a first hydraulic circuit having a line pressure control valve with a spool and ports to control a line pressure, a transmission ratio control valve with a spool and ports to control a transmission ratio of the transmission and a pump supplying oil to the hydraulic cylinder of the drive pulley through the transmission ratio control and line pressure control valves and to the hydraulic cylinder of the driven pulley controlled by the line pressure control valve, the improvement in the control system which comprises: sensing means for sensing operating conditions of the engine and the transmission and for producing sensing signals dependent on the condition; shift means responsive to the sensing signals for shifting the spools of each control valve; actual transmission ratio calculating means responsive to the sensing signals for calculating an actual transmission ratio and for producing an actual transmission ratio signal; desired transmission ratio calculating means responsive to the sensing signals for calculating a desired transmission ratio and for producing a desired transmission ratio signal; transmission ratio changing rate calculating means response to the actual transmission ratio signal and the desired transmission ratio signal for calculating a transmission ratio changing rate to operate the shift means and for producing a transmission ratio changing rate signal; engine torque calculating means responsive to the sensing signals for calculating an engine torque and for producing an engine torque signal; desired line pressure calculating means responsive to the engine torque signal for calculating a desired line pressure and for producing a desired line pressure signal; correcting coefficient calculating means responsive to the desired line pressure signal for calculating a correcting coefficient signal; flow rate characteristic signal providing means responsive to the actual transmission ratio signal for producing a flow rate characteristic signal; and correcting means responsive to the correcting coefficient signal and the flow rate characteristic signal for correcting the transmission ratio changing rate signal so that the actual transmission ratio substantially coincides with the desired transmission ratio, so as to prevent hunting or overshooting of the operating conditions of the engine and transmission.

Claim 4

In a control system for a continuously variable transmission for transmitting the power of an internal combustion engine, the transmission having a drive pulley including a hydraulically shiftable first disc and a hydraulic cylinder for operating the first disc, a driven pulley including a hydraulically shiftable second disc and a hydraulic cylinder for operating the second disc, and a belt engaged with both pulleys, the control system having a first hydraulic circuit having a line pressure control valve with a spool and ports to control a line pressure, a transmission ratio control valve with a spool and ports to control a transmission ratio of the transmission and a pump supplying oil to the hydraulic cylinder of the drive pulley through the transmission ratio control and line pressure control valves and to the hydraulic cylinder of the driven pulley controlled by the line pressure control valve, the improvement in the control system which comprises: sensing means for sensing operating conditions of the engine and the transmission and for producing sensing signals dependent on the condition; shift means responsive to the sensing signals for shifting the spools of each control valve; actual transmission ratio calculating means responsive to the sensing signals for calculating an actual transmission ratio and for producing an actual transmission ratio signal; desired transmission ratio calculating means responsive to the sensing signals for calculating a desired transmission ratio and for producing a desired transmission ratio signal; transmission ratio changing rate calculating means response to the actual transmission ratio signal and the desired transmission ratio signal for calculating a transmission ratio changing rate to operate the shift means and for producing a transmission ratio changing rate signal; engine torque calculating means responsive to the sensing signals for calculating an engine torque and for producing an engine torque signal; desired line pressure calculating means responsive to the engine torque signal for calculating a desired line pressure and for producing a desired line pressure signal; correcting coefficient calculating means responsive to the desired line pressure signal for calculating a correcting coefficient signal; flow rate characteristic signal providing means responsive to the actual transmission ratio signal for producing a flow rate characteristic signal; and correcting means responsive to the correcting coefficient signal and the flow rate characteristic signal for correcting the transmission ratio changing rate signal so that the actual transmission ratio substantially coincides with the desired transmission ratio, so as to prevent hunting or overshooting of the operating conditions of the engine and transmission.

Claim 5

In a control system for a continuously variable transmission for transmitting the power of an internal combustion engine, the transmission having a drive pulley including a hydraulically shiftable first disc and a hydraulic cylinder for operating the first disc, a driven pulley including a hydraulically shiftable second disc and a hydraulic cylinder for operating the second disc, and a belt engaged with both pulleys, the control system having a first hydraulic circuit having a line pressure control valve with a spool and ports to control a line pressure, a transmission ratio control valve with a spool and ports to control a transmission ratio of the transmission and a pump supplying oil to the hydraulic cylinder of the drive pulley through the transmission ratio control and line pressure control valves and to the hydraulic cylinder of the driven pulley controlled by the line pressure control valve, the improvement in the control system which comprises: sensing means for sensing operating conditions of the engine and the transmission and for producing sensing signals dependent on the conditions; shift means responsive to the sensing signals for shifting the spools of each control valve; actual transmission ratio calculating means responsive to the sensing signals for calculating an actual transmission ratio; desired transmission ratio calculating means responsive to the sensing signals for calculating a desired transmission ratio; transmission ratio changing rate calculating means responsive to the actual transmission ratio and the desired transmission ratio for calculating a transmission ratio changing rate to operate the shift means; engine torque calculating means responsive to the sensing signals for calculating engine torque; calculating means for calculating a correcting coefficient as a function of engine torque; flow rate characteristic providing means responsive to the actual transmission ratio for producing a flow rate characteristic; and correcting means responsive to the correcting coefficient of the calculating means and to the flow rate characteristic for correcting the transmission ratio changing rate so that the actual transmission ratio substantially coincides with the desired transmission ratio, so as to prevent hunting or overshooting of the operating conditions of the engine and transmission.

Claim 6

In a control system for a continuously variable transmission for transmitting the power of an internal combustion engine, the transmission having a drive pulley including a hydraulically shiftable first disc and a hydraulic cylinder for operating the first disc, a driven pulley including a hydraulically shiftable second disc and a hydraulic cylinder for operating the second disc, and a belt engaged with both pulleys, the control system having a first hydraulic circuit having a line pressure control valve with a spool and ports to control a line pressure, a transmission ratio control valve with a spool and ports to control a transmission ratio of the transmission and a pump supplying oil to the hydraulic cylinder of the drive pulley through the transmission ratio control and line pressure control valves and to the hydraulic cylinder of the driven pulley controlled by the line pressure control valve, the improvement in the control system which comprises: sensing means for sensing operating conditions of the engine and the transmission and for producing sensing signals dependent on the conditions; shift means responsive to the sensing signals for shifting the spools of each control valve; actual transmission ratio calculating means responsive to the sensing signals for calculating an actual transmission ratio; desired transmission ratio calculating means responsive to the sensing signals for calculating a desired transmission ratio; transmission ratio changing rate calculating means responsive to the actual transmission ratio and the desired transmission ratio for calculating a transmission ratio changing rate to operate the shift means; engine torque calculating means responsive to the sensing signals for calculating engine torque; calculating means for calculating a correcting coefficient as a function of engine torque; flow rate characteristic providing means responsive to the actual transmission ratio for producing a flow rate characteristic; and correcting means responsive to the correcting coefficient of the calculating means and to the flow rate characteristic for correcting the transmission ratio changing rate so that the actual transmission ratio substantially coincides with the desired transmission ratio, so as to prevent hunting or overshooting of the operating conditions of the engine and transmission.

Claim 7

A control system according to claim 3, wherein said flow rate characteristic providing means provides said flow rate characteristic further as a function of the spool and ports of the transmission ratio control value.

Claim 8

The control system according to claim 3 wherein the transmission ratio control valve has chambers at both ends of the spool, the shift means includes a second hydraulic circuit for supplying oil to the chambers, and control valve means provided with the second hydraulic circuit for controlling flow rate of control oil supplied to at least one of the chambers of the transmission ratio control valve.

Claim 9

The control system according to claim 5 where in the control valve means is a solenoid operated on-off valve, and the control signal of the control unit is pulses, the duty ratio of which is changed so as to control the transmission ratio changing speed (rate).

Claim 10

The control system according to claim 5, wherein the second hydraulic circuit is provided with a regulator valve for maintaining the pressure of oil at a constant value.

Claim 11

The control system according to claim 3 wherein the sensing means comprises a drive pulley speed sensor, driven pulley speed sensor and throttle valve position sensor.