Poppet valve flow switch

Claim 2

An electrical switch actuated in response to a fluid flow comprising: a multiple piece housing having a fluid flow passageway between inlet and exit openings in different ones of said housing pieces; a poppet valve in said passageway including a stem mounted for axial sliding movement in of one of said housing pieces; spring means located between an end wall of said one housing piece and said valve for biasing said valve to a normally closed position that opposes fluid flow from said inlet opening; said valve having a surface facing the direction of fluid flow from the inlet opening including a portion which forms a passageway closure with a mating portion of a passageway wall in a second of said housing pieces; a body of insulating material located in said one housing piece remote from said passageway; and a pair of spaced electrical contacts carried by said body and adapted to be bridged by contact with said valve stem at a predetermined fluid flow rate that is sufficient to overcome a force of said spring means.

Claim 3

The electrical switch as defined in claim 1 wherein the spring means comprises a bellows having two ends and a first means sealing against fluid leakage at a first bellows end that engages said one housing piece and a second means sealing against fluid leakage at a second bellows end that engages the poppet valve at a position surrounding said stem thereby to maintain said electrical contacts in an environment free from the fluid flowing through said housing.

Claim 4

An electrical switch comprising: a first housing member having a central blind bore with a wire-carrying channel extending laterally of and beyond an end wall of the bore; a body of insulating material carrying a pair of spaced electrical contacts positioned against said bore end wall with exposed electrical contacts facing toward the open end of said bore; electrical lead-in wires extending from said electrical contacts through said wire-carrying channel to an exterior wall of said housing member; a second housing member adapted to be secured to said first housing member to form a chamber aligned with said bore and serve as part of a fluid flow passageway between an inlet opening in said second housing member and an exit opening in said first housing member; a valve member having a surface facing the direction of fluid flow from said inlet opening, said valve member having a portion facing a mating portion of a chamber wall for resisting fluid flow; spring means effective to urge said valve member against said chamber wall portion at a no-flow condition of said fluid between said inlet opening and said exit opening; and said valve member having a surface positioned in said bore at a position which is spaced from said electrical contacts at said no-flow condition and which moves to a position to cause said contacts to be electrically connected together when the flow rate exceeds a predetermined value

Claim 5

An electrical switch comprising: a first housing member having a central blind bore with a wire-carrying channel extending laterally of and beyond an end wall of the bore; a body of insulating material carrying a pair of spaced electrical contacts positioned against said bore end wall with exposed electrical contacts facing toward the open end of said bore; electrical lead-in wires extending from said electrical contacts through said wire-carrying channel to an exterior wall of said housing member; a second housing member adapted to be secured to said first housing member to form a chamber aligned with said bore and serve as part of a fluid flow passageway between an inlet opening in said second housing member and an exit opening in said first housing member; a valve member having a surface facing the direction of fluid flow from said inlet opening, said valve member having a portion facing a mating portion of a chamber wall for resisting fluid flow; spring means effective to urge said valve member against said chamber wall portion at a no-flow condition of said fluid between said inlet opening and said exit opening; and said valve member having a surface positioned in said bore at a position which is spaced from said electrical contacts at said no-flow condition and which moves to a position to cause said contacts to be electrically connected together when the flow rate exceeds a predetermined value

Claim 6

An electrical switch as defined in claim 3 further having means for maintaining said electrical contacts in an environment free of the fluid passing through said housing including a fluid seal member surrounding said central bore and means for sealing said spring means at opposite ends against fluid leakage.

Claim 7

The electrical switch as defined in claim 3 wherein the spring means comprises a bellows unit which is sealed against fluid leakage at a first end that surrounds said central bore and at a second end that surrounds a portion of said valve member to thereby maintain said electrical contacts in an environment free of the fluid passing through said housing.

Claim 8

The electrical switch as defined in claim 3 wherein: the central bore extends inwardly from a face on one side of said first housing member and the exit opening is axially aligned but not in fluid communication with said central bore; the first housing member has a plurality of fluid flow channels having axes that are parallel to axes of said central bore and said exit opening; and said channels have an inlet portion extending inwardly from the first housing member face to be in fluid communication with said chamber and an outlet portion extending in a slantwise direction to be in fluid communication with said exit opening.

Claim 9

The electrical switch as defined in claim 6 wherein the second housing member has a face which is mounted in opposed relation to the face on the first housing member by a plurality of fasteners which are in a surrounding relation to said chamber and positioned outside a circular fluid seal member which is concentric with said central bore.

Claim 10

The electrical switch as defined in claim 6 wherein: the second housing member has a face which is mounted in opposed relation to the face on the first housing member; said chamber is defined by an outer cylindrical wall in said second housing member which is positioned radially outwardly of all of said fluid flow channels in said first housing member and by a conical surface which connects the inlet opening to said cylindrical wall; and said valve member has a hemispherically shaped surface adapted to engage the conical surface of said first housing member for resisting fluid flow.