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US4931376A Expired / Lapsed US ⏱️ 0.0 years remaining

Crystalline trans-butadiene polymers

Assignee: Asahi Kasei Corp
•
Filing: 1989-07-28
•
Granted: 1990-06-05
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Expires: 2009-07-28
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Abstract

Abstract A butadiene polymer or a copolymer of butadiene with another conjugated diene having the following structural parameters and physical properties: (a) a content of butadiene moiety in the polymer or copolymer of at least 80% by weight, (b) a content of trans-1,4 linkage in the butadiene moiety of 80% to 95%, (c) a molecular weight distribution (Mw/Mn) of 1.2 to 4.0 as measured by gel permeation chromatography, (d) a melting temperature of the crystal of 40° C. to 130° C. as measured by DSC, and (e) a content of insolubles in boiling cyclohexane of 1% or less; a process for producing butadiene polymers, which comprises carrying out solution polymerization of butadiene monomer or budadiene monomer with another conjugated monomer in an inert solvent in the presence of a catalyst, which is a complex catalyst of (a) an organic acid salt of lanthanum or cerium and (b) an organic magnesium compound; and a polymeric resin material, comprising at least 30% by weight of a trans-butadiene polymer or copolymer as described above as a polymeric component. The above-described polymeric resin material is used as a golf ball cover material, a splint or gyps material, a head mold material for a wig, etc.

Inventors

  • 👤 Takeshi Ikematsu
  • 👤 Yasuo Hattori
  • 👤 Yoshihiro Inoki
  • 👤 Mitsuhiro Tanaka

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 11:03
CPC Classifications
C; C08; C08F; C08F36/00; C08F36/02; C08F36/04; C08F36/06

Claims Analysis

Total Claims: 33
Claim 1
Independent Claim 194 words
A process for producing butadiene polymers, which comprises carrying out polymerization of butadiene monomer or butadiene monomer with another conjugated monomer in the presence of a complexed catalyst, wherein said complexed catalyst is comprised of (a) a salt of a metal consisting of lanthanum or cerium with an organic acid and (b) an organic magnesium compound, wherein the amount of the catalytic component (a) is 0.01 to 1 m mole and the amount of the catalytic component (b) is 0.02 to 1.2 m mole, respectively, per 100 g of the conjugated diene monomer, and further the molar ratio of (a)/(b) is 10/1 to 1/50, the catalyst component (a) being derived from an organic acid of the following formulae (I) to (VI) ##STR16## wherein each of the radicals R 3 to R 6 is an aliphatic hydrocarbon group or an aromatic hydrocarbon group, R 1 is an aromatic hydrocarbon group, R 2 is an aliphatic hydrocarbon group, each of the radicals R 7 to R 10 is an aliphatic hydrocarbon group, an aromatic hydrocarbon group, an alkoxy group or a phenoxy group, and j, k, l and m are integers of from 1 to 6.
Claim 2
Dependent Claim 194 words
A process for producing butadiene polymers, which comprises carrying out polymerization of butadiene monomer or butadiene monomer with another conjugated monomer in the presence of a complexed catalyst, wherein said complexed catalyst is comprised of (a) a salt of a metal consisting of lanthanum or cerium with an organic acid and (b) an organic magnesium compound, wherein the amount of the catalytic component (a) is 0.01 to 1 m mole and the amount of the catalytic component (b) is 0.02 to 1.2 m mole, respectively, per 100 g of the conjugated diene monomer, and further the molar ratio of (a)/(b) is 10/1 to 1/50, the catalyst component (a) being derived from an organic acid of the following formulae (I) to (VI) ##STR16## wherein each of the radicals R 3 to R 6 is an aliphatic hydrocarbon group or an aromatic hydrocarbon group, R 1 is an aromatic hydrocarbon group, R 2 is an aliphatic hydrocarbon group, each of the radicals R 7 to R 10 is an aliphatic hydrocarbon group, an aromatic hydrocarbon group, an alkoxy group or a phenoxy group, and j, k, l and m are integers of from 1 to 6.
Claim 3
Dependent Claim 32 words
A process according to claim 1, wherein the complexed catalyst further contains at least one of (c) an organic lithium compound, (d) an organic aluminum compound and (e) an electron donating compound.
Claim 4
Dependent Claim 17 words
A process according to claim 2, wherein the component (a) is an organic acid salt of lanthanum.
Claim 5
Dependent Claim 17 words
A process according to claim 2, wherein the component (a) is an organic acid salt of cerium.
Claim 6
Dependent Claim 18 words
A process according to claim 2, wherein the component (a) is an organic phosphoric acid salt of lanthanum.
Claim 7
Dependent Claim 18 words
A process according to claim 2, wherein the component (a) is an organic phosphoric acid salt of cerium.
Claim 8
Dependent Claim 35 words
A process according to claim 2, wherein a portion or all of the catalyst components were made to react with each other in the presence or absence of the conjugated diene monomer prior to polymerization.
Claim 9
Dependent Claim 35 words
A process according to claim 1, wherein a portion of all of the catalyst components were made to react with each other in the presence or absence of the conjugated diene monomer prior to polymerization.
Claim 10
Dependent Claim 26 words
A polymeric resin material, comprising at least 30% by weight of a trans-butadiene polymer or copolymer as obtained according to claim 1 as a polymeric component.
Claim 11
Dependent Claim 32 words
A polymeric resin material according to claim 9, wherein the polymeric component comprises 30 to 90% by weight of a trans-butadiene polymer and 70 to 10% by weight of a trans-isoprene polymer.
Claim 12
Dependent Claim 31 words
A polymeric resin material according to claim 9, wherein the polymeric component comprises 30 to 90% by weight of a trans-polybutadiene polymer and 70 to 10% by weight of a trans-polyoctenamer.
Claim 13
Dependent Claim 32 words
A polymeric resin material according to claim 9, wherein the polymeric component comprises 30 to 90% by weight of a trans-polybutadiene polymer and 70 to 10% by weight of a caprolactone polymer.
Claim 14
Dependent Claim 35 words
A polymeric resin material according to claim 9, wherein the composition is vulcanized by a low temperature vulcanization at a temperature not higher than the melting point of the trans-butadiene polymer or electron beam vulcanization.
Claim 15
Dependent Claim 35 words
A polymeric resin material according to claim 10, wherein the composition is vulcanized by a low temperature vulcanization at a temperature not higher than the melting point of the trans-butadiene polymer or electron beam vulcanization.
Claim 16
Dependent Claim 14 words
A golf ball cover material, employing the polymeric resin material according to claim 9.
Claim 17
Dependent Claim 14 words
A golf ball cover material, employing the polymeric resin material according to claim 10.
Claim 18
Dependent Claim 14 words
A golf ball cover material, employing the polymeric resin material according to claim 13.
Claim 19
Dependent Claim 14 words
A golf ball cover material, employing the polymeric resin material according to claim 14.
Claim 20
Dependent Claim 14 words
A splint or gyps material, employing the polymeric resin material according to claim 9.
Claim 21
Dependent Claim 14 words
A splint or gyps material, employing the polymeric resin material according to claim 10.
Claim 22
Dependent Claim 16 words
A head mold material for a wig, employing the polymeric resin material according to claim 9.
Claim 23
Dependent Claim 16 words
A head mold material for a wig, employing the polymeric resin material according to claim 10.
Claim 24
Dependent Claim 35 words
A polymeric resin material according to claim 11, wherein the composition is vulcanized by a low temperature vulcanization at a temperature not higher than the melting point of the trans-butadiene polymer of electron beam vulcanization.
Claim 25
Dependent Claim 35 words
A polymeric resin material according to claim 12, wherein the composition is vulcanized by a low temperature vulcanization at a temperature not higher than the melting point of the trans-butadiene polymer of electron beam vulcanization.
Claim 26
Dependent Claim 14 words
A golf ball cover material, employing the polymeric resin material according to claim 11.
Claim 27
Dependent Claim 14 words
A golf ball cover material, employing the polymeric resin material according to claim 12.
Claim 28
Dependent Claim 14 words
A splint or gyps material, employing the polymeric resin material according to claim 11.
Claim 29
Dependent Claim 14 words
A splint or gyps material, employing the polymeric resin material according to claim 12.
Claim 30
Dependent Claim 16 words
A head mold material for a wig, employing the polymeric resin material according to claim 11.
Claim 31
Dependent Claim 16 words
A head mold material for a wig, employing the polymeric resin material according to claim 12.
Claim 32
Dependent Claim 15 words
A process according to claim 1, wherein the metal of the component (a) is lanthanum.
Claim 33
Dependent Claim 15 words
A process according to claim 1, wherein the metal of the component (a) is cerium.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-06-04 1993-12-04 1994-06-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-06-04 1997-12-04 1998-06-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-06-04 2001-12-04 2002-06-05 $7700.00 Window Closed / Lapsed

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