Keyed electrical connectors with jackscrews

Claim 2

A keying and fastening system for matable first and second electrical connectors of the type having flanges of the housing means laterally of the terminal arrays where the flanges have a very small axial dimension, comprising key members and jackscrew members secured to housing means of first and second connectors matable together, the system being of the type wherein first key members of the first connector have axially oriented aperture means in body sections thereof within which said jackscrews are rotatable and forwardly from which extend threaded forward jackscrew shanks, and second key members of the second connector are adapted to threadedly receive thereinto the threaded forward jackscrew shanks to fasten together the matchingly keyed connectors after keying and mating thereof, the system comprising: said first key members each have a keying projections extending forwardly to a leading end; said second key members each have a keying projection cooperable with a said first key member keying projection, each said second key member keying projection extending forwardly to a leading end and having an aperture means extending thereinto from said leading end, said aperture means being threaded to correspond to said threaded forward shank of a respective said jackscrew for said jackscrew to threadedly engage said second key member during connector fastening upon rotation of said jackscrew; and said first and second keying projection leading ends being chamfered at edges engageable with each other upon the leading ends meeting each other during connector mating, and said jackscrew leading ends being at least tapered peripherally therearound and shaped and positioned with respect to said first key member leading ends in a manner minimizing susceptibility of said jackscrew leading ends to being at least laterally stressed upon incidental engagement therewith by foreign objects, whereby in mating, matchingly keyed connectors the key members relatively adjust their angular alignment for their keying projections to pass by each other during keying, and said jackscrew adjusts its angular alignment to enter the threaded aperture of the respective second key member and begin threaded engagement therewith almost immediately after said leading ends of said keying projections of said first and second key members begin to pass by each other, thereby overcoming possible slight relative angular misalignment of said jackscrews and said key members.

Claim 3

A system as set forth in claim 1 wherein said keying projection of each said first key member is shaped as a hood coextending along and radially spaced from said jackscrew forwardly of said body section around about one half of the circumference of said first key member, and said keying projection of said second key member includes a recess axially therealong shaped and dimensioned to receive therealong said keying projection of an associated said first key member upon keying.

Claim 4

A system as set forth in claim 1 wherein said body sections of said first and second key members in cross-section define a selected regular polygon and are mountable in respective seating apertures of said connector housing means having shapes corresponding to said regular polygon shape of said body sections to prevent rotation of said body sections therewithin after assembly.

Claim 5

A system as set forth in claim 3 wherein said selected regular polygon shape is hexagonal.

Claim 6

A system as set forth in claim 1 wherein said housing means of said first connector extends to a forward face farther forward than said leading end of said first key members thereof.

Claim 7

A system as set forth in claim 1 wherein each said jackscrew includes a rearward shank end extending rearwardly from a rear surface of the housing means of the first connector, and a nut is placed thereon adapted to be rotated, with a roll pin inserted in interference fit through aligned transverse holes through said nut and said rearward jackscrew end, securing said jackscrew to said first connector housing means and an said associated first key member to said first connector housing means, in a manner permitting rotation of said jackscrew relative to said first connector housing means and said first key member seated in said aperture means of said first connector housing means in a selected keying orientation.

Claim 8

A system as set forth in claim 6 wherein said jackscrew rearward shank includes an annular recess to enable a C-shaped locking ring to be snapped therearound after insertion through said first key member and through said flange apertures, prior to assembly of said nut thereon, facilitating assembly.

Claim 9

A system as set forth in claim 1 wherein each said second key member includes a threaded rearward portion extending rearwardly from a rearwardly facing surface portion of the housing means of the second connector to receive a nut thereon for securing said second key member to said second connector housing means seated in said forward shell aperture in a manner preventing rotation after assembly.

Claim 10

A system as set forth in claim 8 further including a lock washer is assembled between said nut and said rearwardly facing surface portion of said second connector housing means for mounting said second key member tightly to said respective later flange.

Claim 11

A system as set forth in claim 1 wherein said jackscrew leading ends are rounded.

Claim 12

A system as set forth in claim 1 wherein said jackscrew leading ends are located a selected small distance axially rearwardly from said first key member leading ends.

Claim 13

A system as set forth in claim 11 wherein said jackscrew leading ends are rounded.

Claim 14

An improved assembly of matable first and second electrical connectors wherein at least the first connector is of the type having forward and rearward metal shells surrounding and retaining therewithin a terminal housing means and exposing a mating face of the housing means for mating with the other connector and a rearward face adapted to provide for electrical connection of the connector terminals with respective conductive means, the forward and rearward shells being securable together and having abutting apertured lateral flanges, the improvement comprising: at least said first electrical connector being improved by each aperture through said lateral flanges of said forward metal shell having a cross-sectional shape corresponding to a selected regular polygon, and each aperture through said lateral flanges of said rearward metal shell being smaller than and centered with respect to the corresponding said forward metal shell aperture; a pair of first key members secured along the front surfaces of said lateral flanges of said forward metal shell of said first connector, each said first key member having a body section having a cross-sectional shape corresponding to said selected regular polygon and defining a rear mounting face, and each said first key member further having a keying projection extending forwardly from said body section; a pair of second key members secured along the front surfaces of lateral flanges of said second connector, each said second key member having a body section having a cross-sectional shape corresponding to said selected regular polygon and defining a rear mounting face, said second key members secured to said lateral flanges within aperture of corresponding cross-sectional shape in a manner to maintain said body sections of said second key members seated within respective said apertures and prevent rotation after assembly, and each said second key member further having a keying projection extending forwardly from said body section; a pair of jackscrews secured to said first connector at respective said lateral flanges thereof, each said jackscrew having a threaded forward shank portion extending forwardly from a body section to a leading end, each said jackscrew further including a large diameter seating section disposed in a corresponding aperture portion of a respective said first key member body section, and a smaller diameter rearward section extending through a corresponding smaller diameter aperture portion of said respective first key member and rearwardly of a said lateral flange, each said jackscrew mounted to said first connector by means permitting rotation thereof after assembly relative to said first connector and said first key member; and said second key members including threaded apertures extending thereinto from a forward surface thereof adapted to be threadedly engaged by a respective said jackscrew forward shank portions for fastening said connectors together; at least each said jackscrew leading end being at least tapered to correct the angular alignment of said jackscrew with respect to said second key member aperture and facilitate entry into said threaded aperture of a corresponding said second key member upon initiation of fastening said connectors together.

Claim 15

An improved assembly of matable first and second electrical connectors wherein at least the first connector is of the type having forward and rearward metal shells surrounding and retaining therewithin a terminal housing means and exposing a mating face of the housing means for mating with the other connector and a rearward face adapted to provide for electrical connection of the connector terminals with respective conductive means, the forward and rearward shells being securable together and having abutting apertured lateral flanges, the improvement comprising: at least said first electrical connector being improved by each aperture through said lateral flanges of said forward metal shell having a cross-sectional shape corresponding to a selected regular polygon, and each aperture through said lateral flanges of said rearward metal shell being smaller than and centered with respect to the corresponding said forward metal shell aperture; a pair of first key members secured along the front surfaces of said lateral flanges of said forward metal shell of said first connector, each said first key member having a body section having a cross-sectional shape corresponding to said selected regular polygon and defining a rear mounting face, and each said first key member further having a keying projection extending forwardly from said body section; a pair of second key members secured along the front surfaces of lateral flanges of said second connector, each said second key member having a body section having a cross-sectional shape corresponding to said selected regular polygon and defining a rear mounting face, said second key members secured to said lateral flanges within aperture of corresponding cross-sectional shape in a manner to maintain said body sections of said second key members seated within respective said apertures and prevent rotation after assembly, and each said second key member further having a keying projection extending forwardly from said body section; a pair of jackscrews secured to said first connector at respective said lateral flanges thereof, each said jackscrew having a threaded forward shank portion extending forwardly from a body section to a leading end, each said jackscrew further including a large diameter seating section disposed in a corresponding aperture portion of a respective said first key member body section, and a smaller diameter rearward section extending through a corresponding smaller diameter aperture portion of said respective first key member and rearwardly of a said lateral flange, each said jackscrew mounted to said first connector by means permitting rotation thereof after assembly relative to said first connector and said first key member; and said second key members including threaded apertures extending thereinto from a forward surface thereof adapted to be threadedly engaged by a respective said jackscrew forward shank portions for fastening said connectors together; at least each said jackscrew leading end being at least tapered to correct the angular alignment of said jackscrew with respect to said second key member aperture and facilitate entry into said threaded aperture of a corresponding said second key member upon initiation of fastening said connectors together.

Claim 16

An assembly as set forth in claim 13 wherein each said jackscrew leading end is rounded.

Claim 17

An assembly as set forth in claim 13 wherein said leading ends of said keying projections of said first and second key members are chamfered along edges at which said first and second key members initially meet during mating of said first and second connectors, to correct the relative angular alignment of said first and second key members.