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US4917875A Expired / Lapsed US ⏱️ 0.0 years remaining

Gas/solid contact method for removing sulfur oxides from gases

Assignee: BASF Catalysts LLC
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Filing: 1988-06-29
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Granted: 1990-04-17
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Expires: 2008-06-29
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Abstract

Abstract An improved continuous cyclic process for removing oxides of sulfur from a waste gas with a regenerable particulate adsorbent in which hot adsorbent particles pick up SOx in a first fluid transport riser, followed by separation of clean gas from sulfur-contained particles which are then recycled to a desorber in which they are contacted at elevated temperature with a mixture of reducing gas and water vapor for release of sulfur as hydrogen sulfide. The adsorbent particles are then recycled in the process. Means are provided for removing particulates in the waste gas.

Inventors

  • 👤 Andrew S. Moore
  • 👤 David B. Bartholic
  • 👤 Dwight F. Barger
  • 👤 William J. Reagan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 21:51
CPC Classifications
B; B01; B01D; B01D53/00; B01D53/34; B01D53/46; B01D53/48; B01D53/50; B01D53/508; B01D53/02; B01D53/06; B01D53/10; B01D53/12; B01D2251/00; B01D2251/40; B01D2251/402; B01D2251/60; B01D2251/602; B01D2253/00; B01D2253/10; B01D2253/104; B01D2253/112; B01D2253/1124; B01D2253/25; B01D2253/30; B01D2253/302; B01D2253/304; B01D2253/306; B01D2256/00; B01D2256/22; B01D2257/00; B01D2257/30; B01D2257/302; B01D2257/40; B01D2257/404; B01D2258/00; B01D2258/02; B01D2258/0283; B01D2259/00; B01D2259/40; B01D2259/40007; B01D2259/40009; B01D2259/40011; B01D2259/40077; B01D2259/40081; B01D2259/40083; B01D2259/40086; Y; Y10; Y10S; Y10S423/00; Y10S423/09; Y10S423/16

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 358 words
A process for removing oxides of sulfur from a waste gas which comprises one or more oxides of sulfur and substantially all of the carbon is as carbon dioxide, said process comprising: a. continuously passing a stream of said waste gas into concurrent contact with fluidizable particles of a regenerable sulfur oxide adsorbent in a riser at a gas flow rate sufficiently high to assure fast fluid transport of said particles by said gas through said riser in a solely dilute phase entrained solids contacting zone for a period of time less than 30 seconds, at a superficial gas velocity of between 40 to 80 ft. per second and at a temperature between 250° F. to in excess of 1700° F., employing sufficient of said fluidizable particle to adsorb a desired amount of the oxides of sulfur in said gas, said adsorbent consisting essentially of particles having a particle size distribution suitabl for fluidization and being in the size range of about 20 to 150 microns with an average particle size in the range of 50 to 80 microns. b. immediately separatiing the gas from adsorbent particles now laden with oxides of sulfur at the outlet of said riser in a high efficiency separator to recover the majority of the adsorbent particles, whereby the adsorbent particles and gas containing oxides of sulfur are in contact with each other under conditions such that a bed of adsorbent particles is present, c. continuously passing the separated fluidizable particles of adsorbent into a regeneration zone, which is in flow communication with said adsorption zone, and containing said particles of adsorbent in said regeneration zone with a stream of reducing gas containing an effective amount of water vapor for a time and at a temperature sufficient to release substantially all adsorbed sulfur oxides and form a gas comprising hydrogen sulfide, d. continuously separating said gas comprising hydrogen sulfide from the hot fluidizable particles of absorbent now depleted of sulfur; and e. continuously circulating the fluidizable particles of adsorbent from step (d) to the riser in step (a) for contact with an incoding stream of gas containng one or more oxides of sulfur.
Claim 2
Dependent Claim 358 words
A process for removing oxides of sulfur from a waste gas which comprises one or more oxides of sulfur and substantially all of the carbon is as carbon dioxide, said process comprising: a. continuously passing a stream of said waste gas into concurrent contact with fluidizable particles of a regenerable sulfur oxide adsorbent in a riser at a gas flow rate sufficiently high to assure fast fluid transport of said particles by said gas through said riser in a solely dilute phase entrained solids contacting zone for a period of time less than 30 seconds, at a superficial gas velocity of between 40 to 80 ft. per second and at a temperature between 250° F. to in excess of 1700° F., employing sufficient of said fluidizable particle to adsorb a desired amount of the oxides of sulfur in said gas, said adsorbent consisting essentially of particles having a particle size distribution suitabl for fluidization and being in the size range of about 20 to 150 microns with an average particle size in the range of 50 to 80 microns. b. immediately separatiing the gas from adsorbent particles now laden with oxides of sulfur at the outlet of said riser in a high efficiency separator to recover the majority of the adsorbent particles, whereby the adsorbent particles and gas containing oxides of sulfur are in contact with each other under conditions such that a bed of adsorbent particles is present, c. continuously passing the separated fluidizable particles of adsorbent into a regeneration zone, which is in flow communication with said adsorption zone, and containing said particles of adsorbent in said regeneration zone with a stream of reducing gas containing an effective amount of water vapor for a time and at a temperature sufficient to release substantially all adsorbed sulfur oxides and form a gas comprising hydrogen sulfide, d. continuously separating said gas comprising hydrogen sulfide from the hot fluidizable particles of absorbent now depleted of sulfur; and e. continuously circulating the fluidizable particles of adsorbent from step (d) to the riser in step (a) for contact with an incoding stream of gas containng one or more oxides of sulfur.
Claim 3
Dependent Claim 19 words
The process of claim 1 wherein step (c) is carried out at a temperature in excess of 1050° F.
Claim 4
Dependent Claim 17 words
The process of claim 1 wherein the separation in step (b) is carried out in a cyclone.
Claim 5
Dependent Claim 56 words
The process of claim 1 wherein contact between adsorbent and waste gas in step (a) is at a superficial gas velocity below 100 ft. per second and for a period of time of five seconds or less and contact between adsorbent and desorbing gas in step (c) is for a gas time greater than 1 second.
Claim 6
Dependent Claim 15 words
The process of claim 4 wherein the temperature in step (c) is above 1050° F.
Claim 7
Dependent Claim 16 words
The process of claim 5 wherein the temperature in step (a) is 1150° F. or higher.
Claim 8
Dependent Claim 20 words
The process of claim 1 wherein said adsorbent comprises at least one rare earth compound supported on particles comprising alumina.
Claim 9
Dependent Claim 11 words
The process of claim 1 wherein said reducing gas comprises hydrogen.
Claim 10
Dependent Claim 12 words
The process of claim 1 wherein said reducing gas comprises a hydrocarbon.
Claim 11
Dependent Claim 18 words
The process of claim 1 wherein more than 95% of the sulfur oxides are removed from said gas.
Claim 12
Dependent Claim 18 words
The process of claim 1 wherein more than 97% of the sulfur oxides are removed from said gas.
Claim 13
Dependent Claim 56 words
The process of claim 1 wherein said adsorbent comprises at least one rare earth compound supported on particles comprising alumina and contact in said riser in step (a) is at a temperature in the range of about 250° F. to 1400° F. and step (c) is carried out at a temperature of at least 1050° F.
Claim 14
Dependent Claim 16 words
The process of claim 12 wherein the temperature in step (a) is 1150° F. or higher.
Claim 15
Dependent Claim 16 words
The process of claim 1 wherein said waste gas arises from the combustion of carbonaceous fuel.
Claim 16
Dependent Claim 14 words
The process of claim 1 wherein said waste gas is from a smelting operation.
Claim 17
Dependent Claim 17 words
The process of claim 1 wherein said waste gas is a tail gas from a sulfur plant.
Claim 18
Dependent Claim 29 words
The process of claim 1 wherein said waste gas contains particulates which are separated from the gas at the outlet of said riser in a two stage separation device.
Claim 19
Dependent Claim 49 words
The process of claim 17 wherein the first stage recovers the majority of the adsorbent material and returns it to the circulating process and the second stage is an electrostatic precipitator, scrubber or other fine particle retention device for retention of the entering particles before exhaust to the atmosphere.
Claim 20
Dependent Claim 82 words
The process of claim 1 wherein said waste gas contains particulates from an upstream unit and these particles are separtted from the absorbent particles in step (b) by using an absorbent material of different particle size range, average bulk density or both, and a two stage separation device in step (b) recovers the majority of the absorbent material in the first stage and returns it to the circulating process and reject the entering particulates to be recovered in the second stage system.
Claim 21
Dependent Claim 25 words
The process of claim 1 wherein the gas separated from adsorbent particles in step (b) is treated for removal of NOx by selective catalytic reduction.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1993-04-16 1993-10-16 1994-04-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1997-04-16 1997-10-16 1998-04-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2001-04-16 2001-10-16 2002-04-17 $7700.00 Window Closed / Lapsed

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