Fuel injection device for an internal combustion engine having preinjection and main injection air compression and self-ignition

Claim 2

Fuel injection device for an air compression and self-ignition internal combustion engine having preinjection and main injection, comprising: a high pressure multi-pump element injection pump with an injection line leading from each pump element to a line bifurcation which is continuously connected to a main injection nozzle and to a feed bore of a preinjection nozzle; the preinjection nozzle having a nozzle needle moveably guided in a nozzle body; the nozzle needle being lifted off a value seat against the force of a restoring spring in response to fuel pressure of the fuel pump in the feed bore and counter to a direction of flow of fuel in the feed bore; wherein the preinjection nozzle has a body in which a stepped piston is longitudinally displaceable; the stepped piston is biased onto a sealing seat by spring force from the prestoring spring and is connected to the feed bore by a connecting channel; and wherein fuel pressure from the fuel injection pump in the feed bore is controlled by the high pressure injection pump to reach a closure initiating pressure in the feed bore which is above an opening pressure and which causes the stepped piston to open and move the nozzle needle into a closed position to end preinjection and to maintain the needle in said closed position until fuel pressure from the injection pump drops to a value allowing the stepped piston to close.

Claim 3

Fuel injection device according to claim 1, wherein the stepped piston is arranged coaxially with the nozzle needle and is provided with a closing pin which cooperates to close the nozzle needle.

Claim 4

Fuel injection device according to claim 2, wherein the restoring spring which biases the nozzle needle, simultaneously provides a closing spring force for the stepped piston; and said restoring spring surrounds the closing pin, and is supported between a nozzle needle spring plate and a stepped piston spring plate.

Claim 5

Fuel injection device according to claim 3, wherein the nozzle needle has an opening stop position and wherein the stepped piston is separated from the nozzle needle by an interval when the nozzle needle is first opened to define an inactive stroke (h) prior to the time the fuel pressure forces on the stepped piston cause the piston to move to close the needle valve.

Claim 6

Fuel injection device according to claim 1, wherein the nozzle needle has an opening stop position and wherein the stepped piston is separated from the nozzle needle by an interval when the nozzle needle is first opened to define an inactive stroke (h) prior to the time the fuel pressure forces on the stepped piston cause the piston to move to close the needle valve.

Claim 7

Fuel injection device according to claim 2, wherein the nozzle needle has an opening stop position and wherein the stepped piston is separated from the nozzle needle by an interval when the nozzle needle is first opened to define an inactive stroke (h) prior to the time the fuel pressure forces on the stepped piston cause the piston to move to close the needle valve.

Claim 8

Fuel injection device for an air compression and self-ignition internal combustion engine having preinjection and main injection, comprising: a high pressure multi-pump element injection pump with an injection line leading from each pump element to a line bifurcation which is connected to a main injection nozzle and to a feed bore of a preinjection nozzle; the preinjection nozzle having a nozzle needle moveably guided in a nozzle body; the nozzle needle being lifted off a value seat against the force of a restoring spring in response to fuel pressure in the feed bore and counter to a direction of flow of fuel in the feed bore; wherein the preinjection nozzle has a body in which a stepped piston is longitudinally displaceable; the stepped piston is biased onto a sealing seat by spring force from the prestoring spring and is connected to the feed bore by a connecting channel; wherein fuel pressure from the fuel injection pump in the feed bore is controlled by the high pressure injection pump to reach a closure initiating pressure in the feed bore which is above an opening pressure and which causes the stepped piston to open and move the nozzle needle into a position corresponding to end preinjection and wherein the stepped piston has two piston parts of different sized diameters; the larger diameter piston part is guided in the nozzle body; and wherein the smaller piston part, together with the nozzle body, forms an annular chamber which can be connected to a connecting channel leading to the feed bore when the closure initiating pressure is reached.

Claim 9

Fuel injection device for an air compression and self-ignition internal combustion engine having preinjection and main injection, comprising: a high pressure multi-pump element injection pump with an injection line leading from each pump element to a line bifurcation which is connected to a main injection nozzle and to a feed bore of a preinjection nozzle; the preinjection nozzle having a nozzle needle moveably guided in a nozzle body; the nozzle needle being lifted off a value seat against the force of a restoring spring in response to fuel pressure in the feed bore and counter to a direction of flow of fuel in the feed bore; wherein the preinjection nozzle has a body in which a stepped piston is longitudinally displaceable; the stepped piston is biased onto a sealing seat by spring force from the prestoring spring and is connected to the feed bore by a connecting channel; wherein fuel pressure from the fuel injection pump in the feed bore is controlled by the high pressure injection pump to reach a closure initiating pressure in the feed bore which is above an opening pressure and which causes the stepped piston to open and move the nozzle needle into a position corresponding to end preinjection and wherein the stepped piston has two piston parts of different sized diameters; the larger diameter piston part is guided in the nozzle body; and wherein the smaller piston part, together with the nozzle body, forms an annular chamber which can be connected to a connecting channel leading to the feed bore when the closure initiating pressure is reached.

Claim 10

Fuel injection device according to claim 7, wherein a sum of an area of an annular surface formed between the piston parts and of an area of a front face on the smaller piston part is greater than an area of a pressure shoulder of the nozzle needle to which the pressure is applied for lifting off the needle nozzle.

Claim 11

Fuel injection device according to claim 8, wherein the restoring spring which biases the nozzle needle, simultaneously provides a closing spring force for the stepped piston; and said restoring spring surrounds the closing pin, and is supported between a nozzle needle spring plate and a stepped piston spring plate.

Claim 12

Fuel injection device according to claim 9, wherein the nozzle needle has an opening stop position and wherein the stepped piston is separated from the nozzle needle by an interval when the nozzle needle is first opened to define an inactive stroke (h) prior to the time the fuel pressure forces on the stepped piston cause the piston to move to close the needle valve.

Claim 13

Fuel injection device according to claim 8, wherein the nozzle needle has an opening stop position and wherein the stepped piston is separated from the nozzle needle by an interval when the nozzle needle is first opened to define an inactive stroke (h) prior to the time the fuel pressure forces on the stepped piston cause the piston to move to close the needle valve.

Claim 14

Fuel injection device according to claim 7, wherein the restoring spring which biases the nozzle needle, simultaneously provides a closing spring force for the stepped piston; and said restoring spring surrounds the closing pin, and is supported between a nozzle needle spring plate and a stepped piston spring plate.

Claim 15

Fuel injection device according to claim 12, wherein the nozzle needle has an opening stop position and wherein the stepped piston is separated from the nozzle needle by an interval when the nozzle needle is first opened to define an inactive stroke (h) prior to the time the fuel pressure forces on the stepped piston cause the piston to move to close the needle valve.

Claim 16

Fuel injection device according to claim 7, wherein the nozzle needle has an opening stop position and wherein the stepped piston is separated from the nozzle needle by an interval when the nozzle needle is first opened to define an inactive stroke (h) prior to the time the fuel pressure forces on the stepped piston cause the piston to move to close the needle valve.

Claim 17

Fuel injection device for an air compression and self-ignition internal combustion engine having preinjection and main injection, comprising: a high pressure multi-pump element injection pump with an injection line leading from each pump element to a line bifurcation which is connected to a main injection nozzle and to a feed bore of a preinjection nozzle; the preinjection nozzle having a nozzle needle moveably guided in a nozzle body; the nozzle needle being lifted off a value seat against the force of a restoring spring in response to fuel pressure in the feed bore and counter to a direction of flow of fuel in the feed bore; wherein the preinjection nozzle has a body in which a stepped piston is longitudinally displaceable; the stepped piston is biased onto a sealing seat by spring force from the prestoring spring and is connected to the feed bore by a connecting channel; wherein fuel pressure from the fuel injection pump in the feed bore is controlled by the high pressure injection pump to reach a closure initiating pressure in the feed bore which is above an opening pressure and which causes the stepped piston to open and move the nozzle needle into a closed position corresponding to end preinjection wherein the stepped piston is arranged coaxially which the nozzle needle and is provided with a closing pin which cooperates to close the nozzle needle; wherein the stepped piston has two piston parts of different sized diameters; the larger diameter piston part is guided in the nozzle body; and wherein the smaller piston part, together with the nozzle body, forms an annular chamber which can be connected to a connecting channel leading to the feed bore when the closure initiating pressure is reached.

Claim 18

Fuel injection device for an air compression and self-ignition internal combustion engine having preinjection and main injection, comprising: a high pressure multi-pump element injection pump with an injection line leading from each pump element to a line bifurcation which is connected to a main injection nozzle and to a feed bore of a preinjection nozzle; the preinjection nozzle having a nozzle needle moveably guided in a nozzle body; the nozzle needle being lifted off a value seat against the force of a restoring spring in response to fuel pressure in the feed bore and counter to a direction of flow of fuel in the feed bore; wherein the preinjection nozzle has a body in which a stepped piston is longitudinally displaceable; the stepped piston is biased onto a sealing seat by spring force from the prestoring spring and is connected to the feed bore by a connecting channel; wherein fuel pressure from the fuel injection pump in the feed bore is controlled by the high pressure injection pump to reach a closure initiating pressure in the feed bore which is above an opening pressure and which causes the stepped piston to open and move the nozzle needle into a closed position corresponding to end preinjection wherein the stepped piston is arranged coaxially which the nozzle needle and is provided with a closing pin which cooperates to close the nozzle needle; wherein the stepped piston has two piston parts of different sized diameters; the larger diameter piston part is guided in the nozzle body; and wherein the smaller piston part, together with the nozzle body, forms an annular chamber which can be connected to a connecting channel leading to the feed bore when the closure initiating pressure is reached.

Claim 19

Fuel injection device according to claim 15, wherein a sum of an area of an annular surface formed between the piston parts and of an area of a front face on the smaller piston part is greater than an area of a pressure shoulder of the nozzle needle to which the pressure is applied for lifting off the needle nozzle.

Claim 20

Fuel injection device according to claim 16, wherein the nozzle needle has an opening stop position and wherein the stepped piston is separated from the nozzle needle by an interval when the nozzle needle is first opened to define an inactive stroke (h) prior to the time the fuel pressure forces on the stepped piston cause the piston to move to close the needle valve.

Claim 21

Fuel injection device according to claim 15, wherein the restoring spring which biases the nozzle needle, simultaneously provides a closing spring force for the stepped piston; and said restoring spring surrounds the closing pin, and is supported between a nozzle needle spring plate and a stepped piston spring plate.

Claim 22

Fuel injection device according to claim 18, wherein the nozzle needle has an opening stop position and wherein the stepped piston is separated from the nozzle needle by an interval when the nozzle needle is first opened to define an inactive stroke (h) prior to the time the fuel pressure forces on the stepped piston cause the piston to move to close the needle valve.

Claim 23

Fuel injection device according to claim 5, wherein the nozzle needle has an opening stop position and wherein the stepped piston is separated from the nozzle needle by an interval when the nozzle needle is first opened to define an inactive stroke (h) prior to the time the fuel pressure forces on the stepped piston cause the piston to move to close the needle valve.