Process for producing magnetic head of floating type

Claim 2

A process for producing a magnetic core of the floating type by fitting a head core with a magnetic gap portion into a core accommodating groove in a slider having a face to be opposed to a magnetic recording medium, and securing the head core to the slider by a glass filled portion formed in a clearance within the groove around the head core, the process comprising the steps of: (a) preparing a core chip comprising a pair of core segments butting on each other with a gap spacer formed therebetween to provide a magnetic gap portion, the core chip having a medium opposed portion of a small width extending over the pair of core segments, this step including forming a glass layer on the core chip covering the medium opposed portion, (b) fitting the core chip prepared by the first step into a core accommodating groove formed in a slider chip, (c) bonding the core chip to the slider chip by melting the glass layer formed on the core chip to fill the molten glass into a clearance within the core accommodating groove around the core chip, and (d) machining the resulting assembly of slider chip and core chip to form the face to be opposed to the magnetic recording medium.

Claim 3

A process as defined in claim 1 wherein the step of preparing the core chip comprises: (a) preparing a core block by joining a pair of block segments together with a gap spacer formed therebetween, (b) forming track width defining grooves in the core block at a specified pith to thereby form a plurality of medium opposed portions each having a width in accordance with the track width, (c) forming a glass layer in the track width defining grooves and over the medium opposed portions by placing a glass plate on the medium opposed portions and melting the glass plate by heating, and (d) cutting the resulting core block into core chips each having a medium opposed portion.

Claim 4

A process for producing a magnetic core of the floating type by fitting a head core with a magnetic gap portion into a core accommodating groove in a slider having a face to be opposed to a magnetic recording medium, and securing the head core to the slider by a glass filled portion formed in a clearance within the groove around the head core, the process comprising the steps of: (a) preparing a core chip comprising a pair of core segments butting on each other with a gap spacer formed therebetween to provide a magnetic gap portion, the core chip having a medium opposed portion of a small width extending over the pair of core segments, this step including forming glass layers on the core chip over the medium opposed portion, said layers having progressively rising softening point temperatures, upwardly from layer to layer, (b) fitting the core chip prepared by the first step into a core accommodating groove formed in a slider chip, (c) bonding the core chip to the slider chip by melting only the glass layers previously formed on the core chip to fill the molten glass into a clearance within the core accommodating groove around the core chip, and (d) machining the resulting assembly of slider chip and core chip to form the face to be opposed to the magnetic recording medium.

Claim 5

A process for producing a magnetic core of the floating type by fitting a head core with a magnetic gap portion into a core accommodating groove in a slider having a face to be opposed to a magnetic recording medium, and securing the head core to the slider by a glass filled portion formed in a clearance within the groove around the head core, the process comprising the steps of: (a) preparing a core chip comprising a pair of core segments butting on each other with a gap spacer formed therebetween to provide a magnetic gap portion, the core chip having a medium opposed portion of a small width extending over the pair of core segments, this step including forming glass layers on the core chip over the medium opposed portion, said layers having progressively rising softening point temperatures, upwardly from layer to layer, (b) fitting the core chip prepared by the first step into a core accommodating groove formed in a slider chip, (c) bonding the core chip to the slider chip by melting only the glass layers previously formed on the core chip to fill the molten glass into a clearance within the core accommodating groove around the core chip, and (d) machining the resulting assembly of slider chip and core chip to form the face to be opposed to the magnetic recording medium.

Claim 6

A process as defined in claim 3 wherein the step of preparing the core chip comprises: (a) preparing a core block by joining a pair of block segments together with a gap spacer formed therebetween, (b) forming track width defining grooves in the core block at a specified pitch to thereby form a plurality of medium opposed portions each having a width in accordance with the track width, (c) forming glass layers having progressively rising softening point temperatures from layer to layer upwardly in the track width defining grooves and over the medium opposed portions by placing on the medium opposed portions a plurality of glass plates having progressively rising softening point temperatures from plate to plate and melting the glass plates by heating, and (d) cutting the resulting core block into core chips each having a medium opposed portion.