Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
122 words
A freight pallet formed from at least two interlocking construction units, each of said units comprising: a square thin support plate; a projecting rib extending along each of a first two adjacent perpendicular side edges of said plate; a complementary formed groove extending along each of a second two adjacent perpendicular side edges of said plate; a right angle corner support member perpendicularly attached at each corner on a bottom surface of said support plate; a support brace member extending between each adjacent pair of said corner support members; and said units formed from a plastic material and said projecting ribs and grooves at least partially formed from a thermoplastic material having a lower fusing point than the rest of said unit.
Claim 2
Dependent Claim
122 words
A freight pallet formed from at least two interlocking construction units, each of said units comprising: a square thin support plate; a projecting rib extending along each of a first two adjacent perpendicular side edges of said plate; a complementary formed groove extending along each of a second two adjacent perpendicular side edges of said plate; a right angle corner support member perpendicularly attached at each corner on a bottom surface of said support plate; a support brace member extending between each adjacent pair of said corner support members; and said units formed from a plastic material and said projecting ribs and grooves at least partially formed from a thermoplastic material having a lower fusing point than the rest of said unit.
Claim 3
Dependent Claim
22 words
The interlocking freight pallet of claim 1, wherein each of said projecting ribs and complementary recesses have a trapezoidal cross sectional shape.
Claim 4
Dependent Claim
21 words
The interlocking freight pallet of claim 1, further comprising at least one securement strap receiving aperture formed through said support plate.
Claim 5
Dependent Claim
114 words
A construction unit for forming freight pallets, comprising: a square thin support plate; a projecting rib extending along each of a first two adjacent perpendicular side edges of said plate; a complementary formed groove extending along each of a second two adjacent perpendicular side edges of said plate; a right angle corner support member perpendicularly attached at each corner on a bottom surface of said support plate; a support brace member extending between each adjacent pair of said corner support members; and said unit formed from a plastic material and said projecting ribs and grooves at least partially formed from a thermoplastic material having a lower fusing point than the rest of said unit.
Claim 6
Dependent Claim
114 words
A construction unit for forming freight pallets, comprising: a square thin support plate; a projecting rib extending along each of a first two adjacent perpendicular side edges of said plate; a complementary formed groove extending along each of a second two adjacent perpendicular side edges of said plate; a right angle corner support member perpendicularly attached at each corner on a bottom surface of said support plate; a support brace member extending between each adjacent pair of said corner support members; and said unit formed from a plastic material and said projecting ribs and grooves at least partially formed from a thermoplastic material having a lower fusing point than the rest of said unit.
Claim 7
Dependent Claim
21 words
The construction unit of claim 4, wherein each of said projecting ribs and complementary recesses have a trapezoidal cross sectional shape.
Claim 8
Dependent Claim
20 words
The construction unit of claim 4, further comprising at least one securement strap receiving aperture formed through said support plate.
Claim 9
Independent Claim
176 words
A method of forming a freight pallet having a user determined configuration, comprising the steps of: (a) providing a plurality of construction units formed from a plastic material, each of said units including: a square thin support plate; a projecting rib extending along each of a first two adjacent perpendicular side edges of said plate; a complementary formed groove extending along each of a second two adjacent perpendicular side edges of said plate; thermoplastic materials on at least a portion of said projecting ribs and said complementary grooves, said thermoplastic materials having a lower fusing point than the rest of the unit; a right angle corner support member perpendicularly attached to each corner on a bottom surface of said support plate; a support brace member extending between each adjacent pair of said corner support members; (b) arranging said construction units in a desired assembled configuration; (c) engaging the projecting ribs and complementary grooves of mating side edges of adjacent units; and (d) heating said assembled configuration of units sufficiently to bond said ribs in said grooves.
Claim 10
Independent Claim
176 words
A method of forming a freight pallet having a user determined configuration, comprising the steps of: (a) providing a plurality of construction units formed from a plastic material, each of said units including: a square thin support plate; a projecting rib extending along each of a first two adjacent perpendicular side edges of said plate; a complementary formed groove extending along each of a second two adjacent perpendicular side edges of said plate; thermoplastic materials on at least a portion of said projecting ribs and said complementary grooves, said thermoplastic materials having a lower fusing point than the rest of the unit; a right angle corner support member perpendicularly attached to each corner on a bottom surface of said support plate; a support brace member extending between each adjacent pair of said corner support members; (b) arranging said construction units in a desired assembled configuration; (c) engaging the projecting ribs and complementary grooves of mating side edges of adjacent units; and (d) heating said assembled configuration of units sufficiently to bond said ribs in said grooves.