Abstract An improved method and joint structure are provided for assembling a self-clinching fastener to sheet material, particularly thin sheet metal, in which an aperture and a peripheral flange are formed in the sheet metal; thereafter the shank portion of the fastener is inserted into the flange followed by clinching the fastener to the flange to secure the assembly. The sheet metal aperture and peripheral flange can be fabricated in a single work station in which the fabricating tooling punches the sheet metal aperture and extrudes or shapes the peripheral flange between a pair of forming dies. Assembly of the fastener joint with the flanged metal is performed in a second work station in which the fastener shank is inserted into the flange and then the head portion of the fastener is driven into the flange material to begin the clinching step. In the clinching operation the fastener head bends the flange material radially outwardly into engagement with the contiguous sheet metal to produce effectively doubled sheet metal thickness at the annular periphery of the aperture. Further driving the head portion into the bent flange displaces and cold-deforms a portion of the flange material radially inwardly into a locking groove provided in the inserted fastener shank to produce mechanical interlock of the clinched assembly.
A joint assembly in which a fastener of the self-clinching type is secured to an apertured sheet material, comprising: a fastener including a head and shank portion with a locking groove formed in said shank; an apertured sheet material including a flanged circumferential periphery including an annular, bent-over portion thereof formed at the aperture to define engagement of dual layers of said peripheral material, wherein said fastener shank portion projects through said aperture and said fastener head is embedded within said bent-over portion of said peripheral material such that a portion of said peripheral material is disposed within said groove to form mechanical interlock therewith securing said joint assembly.
Claim 2
Dependent Claim
109 words
A joint assembly in which a fastener of the self-clinching type is secured to an apertured sheet material, comprising: a fastener including a head and shank portion with a locking groove formed in said shank; an apertured sheet material including a flanged circumferential periphery including an annular, bent-over portion thereof formed at the aperture to define engagement of dual layers of said peripheral material, wherein said fastener shank portion projects through said aperture and said fastener head is embedded within said bent-over portion of said peripheral material such that a portion of said peripheral material is disposed within said groove to form mechanical interlock therewith securing said joint assembly.
Claim 3
Dependent Claim
27 words
The joint assembly according to claim 1 wherein said mechanically interlocked portion of said peripheral material comprises a portion of said bent-over portion of said dual layers.
Claim 4
Dependent Claim
24 words
The joint assembly according to claim 1 wherein said fastener shank includes a terminal lip portion having a larger effective diameter than said shank.
Claim 5
Dependent Claim
23 words
The joint assembly according to claim 1 wherein said fastener head includes a plurality of radially disposed projections embedded into said peripheral material.