US4888061A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Thin-film solar cells resistant to damage during flexion
Assignee: 3M Co
•
Filing: 1988-09-01
•
Granted: 1989-12-19
•
Expires: 2008-09-01
Abstract
Abstract An improved method for manufacturing solar cell tape including depositing a thin-film photovoltaic device on a flexible polymeric substrate, encapsulating the photovoltaic device with a layer of encapsulant, and applying a layer of adhesive to the substrate opposite the photovoltaic device. The improvement is characterized by selecting thickness of the substrate, layer of encapsulant and/or layer of adhesive as a function of their respective flexural moduli to locate a neutral plane of the electronic device near the photovoltaic device. Damaging stress on the photovoltaic device which may be caused when the electronic device is flexed can be reduced.
Inventors
- 👤 Robert P. Wenz
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-03 13:27
CPC Classifications
H; H10; H10F; H10F77/00; H10F77/10; H10F77/16; H10F77/169; H10F77/1692; H10F19/00; H10F19/80; H10F19/804; H10F71/00; H10F77/95; H10F77/953; H10F77/955; Y; Y02; Y02E; Y02E10/00; Y02E10/50; Y10; Y10S; Y10S438/00; Y10S438/938; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/4913; Y10T29/49146
Claims Analysis
Total Claims: 30
Claim 1
Independent Claim
92 words
In a method for manufacturing an electronic device of the type having a flexible substrate, a layer of semiconductor material on the substrate, and an encapsulant layer over the semiconductor material opposite the substrate; the improvement characterized by selecting thickness of the flexible substrate and/or encapsulant layer as a function of elastic moduli of the substrate and encapsulant layer so a neutral plane of the electronic device is located near the layer of the semiconductor material to prevent damaging stress on the layer of semiconductor material when the electronic device is flexed.
Claim 2
Dependent Claim
92 words
In a method for manufacturing an electronic device of the type having a flexible substrate, a layer of semiconductor material on the substrate, and an encapsulant layer over the semiconductor material opposite the substrate; the improvement characterized by selecting thickness of the flexible substrate and/or encapsulant layer as a function of elastic moduli of the substrate and encapsulant layer so a neutral plane of the electronic device is located near the layer of the semiconductor material to prevent damaging stress on the layer of semiconductor material when the electronic device is flexed.
Claim 3
Dependent Claim
47 words
The method of claim 1 wherein the improvement is characterized by selecting thickness of the flexible substrate and/or encapsulant layer so the neutral plane of the electronic device is located within twenty percent of an overall thickness of the electronic device from the layer of semiconductor material.
Claim 4
Dependent Claim
47 words
The method of claim 1 wherein the improvement is characterized by selecting thickness of the flexible substrate and/or encapsulant layer so the neutral plane of the electronic device is located within ten percent of an overall thickness of the electronic device from the layer of semiconductor material.
Claim 5
Dependent Claim
42 words
The method of claim 1 and selecting thickness of the flexible substrate and encapsulant layer so the neutral plane of the electronic device is located within five percent of an overall thickness of the electronic device from the layer of semiconductor material.
Claim 6
Dependent Claim
42 words
The method of claim 1 and selecting thickness of the flexible substrate and encapsulant layer so the neutral plane of the electronic device is located within two percent of an overall thickness of the electronic device from the layer of semiconductor material.
Claim 7
Dependent Claim
12 words
An electronic device manufactured in accordance with the method of claim 1.
Claim 8
Dependent Claim
92 words
In a method for manufacturing an electronic device of the type having a flexible substrate, a layer of semiconductor material on the substrate, and an encapsulant layer over the semiconductor material opposite the substrate; the improvement characterized by selecting thickness of the flexible substrate and/or encapsulant layer as a function of elastic moduli of the substrate and encapsulant layer so a neutral plane of the electronic device is located at the layer of the semiconductor material to prevent damaging stress on the layer of semiconductor material when the electronic device is flexed.
Claim 9
Dependent Claim
92 words
In a method for manufacturing an electronic device of the type having a flexible substrate, a layer of semiconductor material on the substrate, and an encapsulant layer over the semiconductor material opposite the substrate; the improvement characterized by selecting thickness of the flexible substrate and/or encapsulant layer as a function of elastic moduli of the substrate and encapsulant layer so a neutral plane of the electronic device is located at the layer of the semiconductor material to prevent damaging stress on the layer of semiconductor material when the electronic device is flexed.
Claim 10
Dependent Claim
94 words
In a method for manufacturing solar cell tape including depositing a thin-film photovoltaic device on a flexible polymeric substrate, encapsulating the photovoltaic device with a layer of encapsulant, and applying a layer of adhesive to the substrate opposite the photovoltaic device, the improvement characterized by selecting thickness of the substrate, layer of encapsulant and/or layer of adhesive as a function of their respective flexural moduli to locate a neutral plane of the solar cell tape near the photovoltaic device to prevent damaging stress on the photovoltaic device when the solar cell tape is flexed.
Claim 11
Dependent Claim
94 words
In a method for manufacturing solar cell tape including depositing a thin-film photovoltaic device on a flexible polymeric substrate, encapsulating the photovoltaic device with a layer of encapsulant, and applying a layer of adhesive to the substrate opposite the photovoltaic device, the improvement characterized by selecting thickness of the substrate, layer of encapsulant and/or layer of adhesive as a function of their respective flexural moduli to locate a neutral plane of the solar cell tape near the photovoltaic device to prevent damaging stress on the photovoltaic device when the solar cell tape is flexed.
Claim 12
Dependent Claim
51 words
The method of claim 8 wherein the improvement is characterized by selecting thickness of the flexible substrate, layer of encapsulant and/or layer of adhesive so the neutral plane of the solar cell tape is located within twenty percent of an overall thickness of the solar cell tape from the photovoltaic device.
Claim 13
Dependent Claim
46 words
The method of claim 8 and selecting thickness of the flexible substrate, layer of encapsulant and/or layer of adhesive so the neutral plane of the solar cell tape is located within ten percent of an overall thickness of the solar cell tape from the photovoltaic device.
Claim 14
Dependent Claim
46 words
The method of claim 8 and selecting thickness of the flexible substrate, layer of encapsulant and/or layer of adhesive so the neutral plane of the solar cell tape is located within five percent of an overall thickness of the solar cell tape from the photovoltaic device.
Claim 15
Dependent Claim
47 words
The method of claim 8 and selecting the thickness of the flexible substrate, layer of encapsulant and/or layer of adhesive so the neutral plane of the solar cell tape is located within two percent of an overall thickness of the solar cell tape from the photovoltaic device.
Claim 16
Dependent Claim
13 words
A solar cell tape manufactured in accordance with the method of claim 8.
Claim 17
Dependent Claim
94 words
In a method for manufacturing solar cell tape including depositing a thin-film photovoltaic device on a flexible polymeric substrate, encapsulating the photovoltaic device with a layer of encapsulant, and applying a layer of adhesive to the substrate opposite the photovoltaic device, the improvement characterized by selecting thickness of the substrate, layer of encapsulant and/or layer of adhesive as a function of their respective flexural moduli to locate the neutral plane of the solar cell tape at the photovoltaic device to prevent damaging stress on the photovoltaic device when the solar cell tape is flexed.
Claim 18
Dependent Claim
94 words
In a method for manufacturing solar cell tape including depositing a thin-film photovoltaic device on a flexible polymeric substrate, encapsulating the photovoltaic device with a layer of encapsulant, and applying a layer of adhesive to the substrate opposite the photovoltaic device, the improvement characterized by selecting thickness of the substrate, layer of encapsulant and/or layer of adhesive as a function of their respective flexural moduli to locate the neutral plane of the solar cell tape at the photovoltaic device to prevent damaging stress on the photovoltaic device when the solar cell tape is flexed.
Claim 19
Dependent Claim
91 words
A flexible electronic device including: a flexible substrate having a thickness and characterized by an elastic modulus; a layer of semiconductor material on the substrate; and an encapsulant layer, having a thickness and characterized by an elastic modulus, over the semiconductor material opposite the substrate, wherein a neutral plane of the electronic device characterized by the thicknesses and elastic moduli of the substrate and encapsulant layer is located near the layer of the semiconductor material to prevent damaging stress on the layer of semiconductor material when the electronic device is flexed.
Claim 20
Dependent Claim
91 words
A flexible electronic device including: a flexible substrate having a thickness and characterized by an elastic modulus; a layer of semiconductor material on the substrate; and an encapsulant layer, having a thickness and characterized by an elastic modulus, over the semiconductor material opposite the substrate, wherein a neutral plane of the electronic device characterized by the thicknesses and elastic moduli of the substrate and encapsulant layer is located near the layer of the semiconductor material to prevent damaging stress on the layer of semiconductor material when the electronic device is flexed.
Claim 21
Dependent Claim
29 words
The electronic device of claim 15 wherein the neutral plane is located within ten percent of the overall thickness of the electronic device from the layer of semiconductor material.
Claim 22
Dependent Claim
32 words
The method of claim 16 wherein the neutral plane of the electronic device is located within five percent of the overall thickness of the electronic device from the layer of semiconductor material.
Claim 23
Dependent Claim
92 words
A flexible electronic device including: a flexible substrate having a thickness and characterized by an elastic modulus; a layer of semiconductor material on the substrate; and an encapsulant layer having a thickness and characterized by an elastic modulus over the semiconductor material opposite the substrate, wherein a neutral plane of the electronic device characterized by the thicknesses and and elastic moduli of the substrate and encapsulant layer is located at the layer of the semiconductor material to prevent damaging stress on the layer of semiconductor material when the electronic device is flexed.
Claim 24
Dependent Claim
92 words
A flexible electronic device including: a flexible substrate having a thickness and characterized by an elastic modulus; a layer of semiconductor material on the substrate; and an encapsulant layer having a thickness and characterized by an elastic modulus over the semiconductor material opposite the substrate, wherein a neutral plane of the electronic device characterized by the thicknesses and and elastic moduli of the substrate and encapsulant layer is located at the layer of the semiconductor material to prevent damaging stress on the layer of semiconductor material when the electronic device is flexed.
Claim 25
Dependent Claim
112 words
A strip of solar cell tape including: a flexible polymeric substrate having a thickness and characterized by an elastic modulus; a thin-film photovoltaic device on the substrate; a layer of encapsulant having a thickness and characterized by an elastic modulus encapsulating the photovoltaic device; and a layer of adhesive having a thickness and characterized by an elastic modulus on the substrate opposite the photovoltaic device, wherein a neutral plane of the solar cell tape characterized by the thicknesses and elastic moduli of the substrate, layer of encapsulant and layer of adhesive is located near the photovoltaic device to prevent damaging stress on the photovoltaic device when the solar cell tape is flexed.
Claim 26
Dependent Claim
112 words
A strip of solar cell tape including: a flexible polymeric substrate having a thickness and characterized by an elastic modulus; a thin-film photovoltaic device on the substrate; a layer of encapsulant having a thickness and characterized by an elastic modulus encapsulating the photovoltaic device; and a layer of adhesive having a thickness and characterized by an elastic modulus on the substrate opposite the photovoltaic device, wherein a neutral plane of the solar cell tape characterized by the thicknesses and elastic moduli of the substrate, layer of encapsulant and layer of adhesive is located near the photovoltaic device to prevent damaging stress on the photovoltaic device when the solar cell tape is flexed.
Claim 27
Dependent Claim
27 words
The solar cell tape of claim 19 wherein the neutral plane is located within ten percent of an overall thickness of the tape from the photovoltaic device.
Claim 28
Dependent Claim
27 words
The solar cell tape of claim 19 wherein the neutral plane is located within five percent of an overall thickness of the tape from the photovoltaic device.
Claim 29
Dependent Claim
112 words
A strip of solar cell tape including: a flexible polymeric substrate having a thickness and characterized by an elastic modulus; a thin-film photovoltaic device on the substrate; a layer of encapsulant having a thickness and characterized by an elastic modulus encapsulating the photovoltaic device; and a layer of adhesive having a thickness and characterized by an elastic modulus on the substrate opposite the photovoltaic device, wherein a neutral plane of the solar cell tape characterized by the thicknesses and elastic moduli of the substrate, layer of encapsulant and layer of adhesive is located at the photovoltaic device to prevent damaging stress on the photovoltaic device when the solar cell tape is flexed.
Claim 30
Dependent Claim
112 words
A strip of solar cell tape including: a flexible polymeric substrate having a thickness and characterized by an elastic modulus; a thin-film photovoltaic device on the substrate; a layer of encapsulant having a thickness and characterized by an elastic modulus encapsulating the photovoltaic device; and a layer of adhesive having a thickness and characterized by an elastic modulus on the substrate opposite the photovoltaic device, wherein a neutral plane of the solar cell tape characterized by the thicknesses and elastic moduli of the substrate, layer of encapsulant and layer of adhesive is located at the photovoltaic device to prevent damaging stress on the photovoltaic device when the solar cell tape is flexed.
References Cited (Backward Citations)
US3780424A
Cited
US4043834A
Cited
US4057439A
Cited
US4166876A
Cited
US4140142A
Cited
US4154998A
Cited
US4219926A
Cited
US4296270A
Cited
US4410558A
Cited
US4370509A
Cited
US4401710A
Cited
US4383130A
Cited
JPS57192016A
Cited
US4379324A
Cited
US4419530A
Cited
US4605813A
Cited
US4609770A
Cited
JPS60214550A
Cited
US4574160A
Cited
US4754544A
Cited
US4617420A
Cited
US4773944A
Cited
JPH06142662A
Cited
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1992-12-18 | 1993-06-19 | 1993-12-19 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1996-12-18 | 1997-06-19 | 1997-12-19 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2000-12-18 | 2001-06-19 | 2001-12-19 | $7700.00 | Window Closed / Lapsed |