← Back to Patent Explorer
US4886844A Expired / Lapsed US ⏱️ 0.0 years remaining

Polyamide resin dispersions and method for the manufacture thereof

Assignee: Union Camp Corp
•
Filing: 1988-02-03
•
Granted: 1989-12-12
•
Expires: 2008-02-03
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A method is provided for the preparation of stable aqueous dispersions of non-solvated, un-neutralized, low amine, low acid number polymerized fatty acid polyamide resins. In the preferred method of this invention, a polymerized fatty acid polyamide resin which has been prepared so as to have a low acid and low amine number is liquified by heating the polyamide resin to a temperature where it is at or above its melting point. The liquified polymerized fatty acid polyamide resin is then blended with a predetermined amount of water which is heated to a temperature such that the resulting blend will have a temperature above the melting point of the polyamide resin. A cationic surfactant which is the salt of the amine of the formula: R--NH--CH.sub.2).sub.n.sbsb.1 (NH--CH.sub.2).sub.n.sbsb.2).sub.n.sbsb.3 NH 2 wherein R represents an alkyl having 16-20 carbon atoms and n 1 and n 2 are the same or different and each represents a whole number from 1-3 and n 3 is 0 or 1, is included in the mixture. The resulting mixture is then subjected to sufficient comminuting forces to form an emulsion in which droplets of the polyamide resin have a volume average size distribution of about 20 microns or less in diameter and preferably 5 microns or less. The resulting emulsion is then cooled to a temperature below the melting point of the polyamide resin causing the emulsified droplets of the polyamide resin to solidify as finely divided particles which are dispersed uniformly through the aqueous phase. The resulting stable aqueous dispersions of the polymerized fatty acid polyamide resin which are obtained are especially useful for hot melted adhesive applications, when utilized in coatings, inks, and the like.

Inventors

  • 👤 Michael E. Hayes

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 15:04
CPC Classifications
C; C08; C08J; C08J3/00; C08J3/02; C08J3/03; C08K; C08K5/00; C08K5/16; C08K5/17; C09; C09D; C09D11/00; C09D11/02; C09D11/10; C09D11/102; C09D177/00; C09D177/06; C09D177/08; C08J2377/00; C08J2377/06; C08J2377/08

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 292 words
A method for the preparation of a stable aqueous dispersion of a non-solvated, un-neutralized, low acid number, low amine number, polymerized fatty acid polyamide resin, said method comprising the steps of: (a) heating the polyamide resin to at least the melting point thereof, thereby liquifying the polyamide resin (b) providing a cationic surfactant which is the salt of the amine of the formula: R--NH--CH.sub.2).sub.n.sbsb.1 (NH--CH.sub.2).sub.n.sbsb.2 ).sub.n.sbsb.3 NH.sub.2 wherein R represents an alkyl having 16-20 carbon atoms and n 1 and n 2 are the same or different and each represents a whole number from 1-3 and n 3 is 0 or 1. (c) mixing the liquified polyamide resin, an amount of the surfactant which is effective in forming an emulsion of the liquified polyamide resin in water and stabilizing a dispersion of solidified particles of the polyamide resin in water, and a predetermined amount of water having a predetermined temperature, said predetermined amount of water being selected so that the resulting mixture contains from about 20 percent to about 60 percent by weight of the polyamide resin and said predetermined temperature being selected so that the resulting mixture has a temperature which is at least as high as the melting temperature of the polyamide resin. (d) subjecting the mixture of the polyamide resin, surfactant and water to comminuting forces sufficient to cause the formation of an emulsion containing droplets of the liquified polyamide resin in the water having a volume average size distribution which is less than 20 microns and (e) cooling the emulsion to a temperature which is less than the melting temperature of the polyamide resin whereby the polyamide resin solidifies as finely divided particles in a water phase to thereby form a stable aqueous dispersion of the polyamide resin.
Claim 2
Independent Claim 292 words
A method for the preparation of a stable aqueous dispersion of a non-solvated, un-neutralized, low acid number, low amine number, polymerized fatty acid polyamide resin, said method comprising the steps of: (a) heating the polyamide resin to at least the melting point thereof, thereby liquifying the polyamide resin (b) providing a cationic surfactant which is the salt of the amine of the formula: R--NH--CH.sub.2).sub.n.sbsb.1 (NH--CH.sub.2).sub.n.sbsb.2 ).sub.n.sbsb.3 NH.sub.2 wherein R represents an alkyl having 16-20 carbon atoms and n 1 and n 2 are the same or different and each represents a whole number from 1-3 and n 3 is 0 or 1. (c) mixing the liquified polyamide resin, an amount of the surfactant which is effective in forming an emulsion of the liquified polyamide resin in water and stabilizing a dispersion of solidified particles of the polyamide resin in water, and a predetermined amount of water having a predetermined temperature, said predetermined amount of water being selected so that the resulting mixture contains from about 20 percent to about 60 percent by weight of the polyamide resin and said predetermined temperature being selected so that the resulting mixture has a temperature which is at least as high as the melting temperature of the polyamide resin. (d) subjecting the mixture of the polyamide resin, surfactant and water to comminuting forces sufficient to cause the formation of an emulsion containing droplets of the liquified polyamide resin in the water having a volume average size distribution which is less than 20 microns and (e) cooling the emulsion to a temperature which is less than the melting temperature of the polyamide resin whereby the polyamide resin solidifies as finely divided particles in a water phase to thereby form a stable aqueous dispersion of the polyamide resin.
Claim 3
Dependent Claim 24 words
The method according to claim 1 wherein the acid number is less than about 12 and the amine number is less than about 10.
Claim 4
Dependent Claim 29 words
The method according to claim 1 wherein the polyamide resin is heated to a temperature which is at least 5 degrees above the melting temperature of the polyamide resin.
Claim 5
Dependent Claim 26 words
The method according to claim 1 wherein the water is heated to a predetermined temperature which is at least the melting temperature of the polyamide resin.
Claim 6
Dependent Claim 30 words
The method according to claim 1 wherein the water is heated to a predetermined temperature which is at least about 5 degrees above the melting temperature of the polyamide resin.
Claim 7
Dependent Claim 31 words
The method according to claim 1 wherein the surfactant is present in an amount from about 0.2 to about 2.0 percent by weight based on the weight of the polyamide resin.
Claim 8
Dependent Claim 25 words
The method according to claim 1 wherein the emulsion is formed with droplets having a volume average particle size distribution of less than 5 microns.
Claim 9
Dependent Claim 31 words
The method according to claim 1 wherein the comminuting to form the emulsion is conducted at super atmospheric pressures and cooling is conducted by passing the emulsion through a heat exchanger.
Claim 10
Independent Claim 269 words
A method for the preparation of a stable aqueous dispersion of a non-solvated, unneutralized, low acid, low amine number of polymerized fatty acid polyamide resins which comprises the steps of: (a) providing a mixture comprised of the polyamide resin in a solidified form, a surfactant which is the salt of the amine of the formula: R--NH--CH.sub.2).sub.n.sbsb.1 (.sub.n.sbsb.2 ).sub.n.sbsb.3 NH--CH.sub.2 NH.sub.2 wherein R represents an alkyl having 16-20 carbon atoms and n 1 and n 2 are the same or different and each represents a whole number from 1-3 and n 3 is 0 or 1, and water; said polyamide resin being present in an amount from about 20 to 60 percent by weight of the total mixture and said surfactant being present in an amount which is effective in forming an emulsion of the liquified polyamide resin and water and stabilizing a dispersion of solidified particles of the polyamide resin in water (b) heating the mixture to a temperature which is at least as high as the melting point of the polyamide resin whereby the polyamide resin is liquified (c) subjecting the mixture to comminuting forces sufficient to cause the formation of an emulsion containing droplets of the liquified polyamide resin in the water having a volume average size distribution which is less than 20 microns in diameter (d) cooling the emulsion temperature below the melting temperature of the polyamide resin whereby the polyamide resin is solidified as finely divided particles having a volume average particle size distribution which is less than 20 microns in diameter to form a stable aqueous dispersion of said polyamide resin in the water.
Claim 11
Independent Claim 269 words
A method for the preparation of a stable aqueous dispersion of a non-solvated, unneutralized, low acid, low amine number of polymerized fatty acid polyamide resins which comprises the steps of: (a) providing a mixture comprised of the polyamide resin in a solidified form, a surfactant which is the salt of the amine of the formula: R--NH--CH.sub.2).sub.n.sbsb.1 (.sub.n.sbsb.2 ).sub.n.sbsb.3 NH--CH.sub.2 NH.sub.2 wherein R represents an alkyl having 16-20 carbon atoms and n 1 and n 2 are the same or different and each represents a whole number from 1-3 and n 3 is 0 or 1, and water; said polyamide resin being present in an amount from about 20 to 60 percent by weight of the total mixture and said surfactant being present in an amount which is effective in forming an emulsion of the liquified polyamide resin and water and stabilizing a dispersion of solidified particles of the polyamide resin in water (b) heating the mixture to a temperature which is at least as high as the melting point of the polyamide resin whereby the polyamide resin is liquified (c) subjecting the mixture to comminuting forces sufficient to cause the formation of an emulsion containing droplets of the liquified polyamide resin in the water having a volume average size distribution which is less than 20 microns in diameter (d) cooling the emulsion temperature below the melting temperature of the polyamide resin whereby the polyamide resin is solidified as finely divided particles having a volume average particle size distribution which is less than 20 microns in diameter to form a stable aqueous dispersion of said polyamide resin in the water.

References Cited (Backward Citations)

CA520332A Cited
CA557651A Cited
CA557649A Cited
US3844991A Cited
US4172066A Cited
US4123403A Cited
US4247434A Cited
US4371636A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-12-11 1993-06-12 1993-12-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-12-11 1997-06-12 1997-12-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-12-11 2001-06-12 2001-12-12 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag