Electronic module interlock and extraction mechanism

Claim 2

A removable electronic module interlock and extraction mechanism, the module of the type for use with an electrical unit, the module including an enclosure having a first panel, the module and electrical unit having mating connectors, the mechanism comprising: a switch mounted to the first panel movable between first and second positions; a switch guard movably mounted to the first panel for movement between third and fourth positions, the switch guard being movable to the fourth position only when the switch is in the first position, the switch guard and switch being configured to prevent the switch from moving from the first position to the second position when the switch guard is in the fourth position; an actuator movably mounted to the enclosure adjacent the switch guard for movement between fifth and sixth positions, the actuator configured to move the switch guard from the third to the fourth positions when the actuator is moved from the fifth to the sixth positions; the actuator including a grasping element for urging the module into and out of the electrical unit; and means for biasing the switch plate from the third to the fourth positions and against the actuator.

Claim 3

The mechanism of claim 1 further comprising a latching surface associated with the electrical unit.

Claim 4

The mechanism of claim 2 wherein the actuator further comprises means for applying the actuator to the switch guard, the means for applying being configured to allow the distance between the electrical unit latching surface and the electrical unit mating connector to vary within predetermined limits without affecting operability of the mechanism.

Claim 5

The mechanism of claim 3 wherein the means for applying includes a cam surface on the actuator, against which the switch guard rides, which drives the switch guard between the third and fourth positions.

Claim 6

The mechanism of claim 4 wherein the cam surface includes an extended cam surface region which the switch guard engages when in the third position.

Claim 7

The mechanism of claim 2 wherein the actuator includes a latching element sized and positioned to engage the latching surface as the actuator moves between the fifth and sixth positions.

Claim 8

The mechanism of claim 6 wherein the actuator further comprises means for connecting the module connector with the electrical unit connector when the actuator moves from the fifth position to the sixth position and for moving the module connector away from the electrical unit connector when the actuator moves from the sixth position to the fifth position.

Claim 9

The housing of claim 7 wherein the actuator is pivotally mounted to the first panel and the fifth and sixth positions are different rotary orientations.

Claim 10

The mechanism of claim 8 wherein the grasping element includes a finger opening and a thumb drive extending radially away from the finger opening by which a user can grasp, rotate, push and pull the actuator.

Claim 11

The mechanism of claim 1 wherein the biasing means includes a spring.

Claim 12

A power supply interlock and extraction mechanism of the type for use with a power supply removably housed within an electrical unit, the power supply and electrical unit having blind mateable plugs which mate when the power supply is fully inserted within the electrical unit, the electrical unit having an interlock surface, the power supply having a front panel with an on-off switch mounted thereto, the mechanism comprising: switch guard means, mounted to the front panel for movement between safe and working positions, for preventing the on-off switch from moving from its off position to its on position when in the safe position and for permitting free movement of the on-off switch between its on and off positions when in the working position; means for biasing the switch guard means towards its working position; actuator means, pivotally mounted to the front panel, for (a) simultaneously driving the switch guard means to its safe position and driving the power supply away from its fully inserted position thereby uncoupling the blind mateable connectors when the actuator means is rotated in a first rotary direction, and (b) simultaneously permitting the biasing means to move the switch guard means to its working position and driving the power supply toward its fully inserted position thereby coupling the blind mateable connectors when the actuator means is rotated in a second rotary direction; and means for applying the actuator means to the switch guard means, the means for applying being configured to allow the distance between the electric unit interlock surface and the electrical unit mateable plug to vary within predetermined limits without affecting the operability of the mechanism.

Claim 13

A power supply interlock and extraction mechanism of the type for use with a power supply removably housed within an electrical unit, the power supply and electrical unit having blind mateable plugs which mate when the power supply is fully inserted within the electrical unit, the electrical unit having an interlock surface, the power supply having a front panel with an on-off switch mounted thereto, the mechanism comprising: switch guard means, mounted to the front panel for movement between safe and working positions, for preventing the on-off switch from moving from its off position to its on position when in the safe position and for permitting free movement of the on-off switch between its on and off positions when in the working position; means for biasing the switch guard means towards its working position; actuator means, pivotally mounted to the front panel, for (a) simultaneously driving the switch guard means to its safe position and driving the power supply away from its fully inserted position thereby uncoupling the blind mateable connectors when the actuator means is rotated in a first rotary direction, and (b) simultaneously permitting the biasing means to move the switch guard means to its working position and driving the power supply toward its fully inserted position thereby coupling the blind mateable connectors when the actuator means is rotated in a second rotary direction; and means for applying the actuator means to the switch guard means, the means for applying being configured to allow the distance between the electric unit interlock surface and the electrical unit mateable plug to vary within predetermined limits without affecting the operability of the mechanism.

Claim 14

The mechanism of claim 11 wherein the actuator means includes a finger opening and a thumb drive extending radially from the finger opening for one-handed manipulation of the actuator means.

Claim 15

A switch interlock and extraction mechanism for use with an electrical module having a first connector which connects to a second connector mounted to an electrical unit when the module is fully mounted to the unit, the electrical module including a switch movable between on and off positions, the mechanism comprising: a switch guard, mounted to the module, movable between safe and working positions, the switch being retained in its off position when the switch guard is in its safe position, the switch being free to move between its on and off positions when the switch guard is in its working positions; and actuator means, pivotally mounted to the electrical module for rotary movement in insertion and retraction rotary directions, for simultaneously (a) moving the switch guard between its safe and working positions, and (b) moving the module between fully mounted and at least partially dismounted positions as the first and second connectors move between connected and disconnected conditions.

Claim 16

A switch interlock and extraction mechanism for use with an electrical module having a first connector which connects to a second connector mounted to an electrical unit when the module is fully mounted to the unit, the electrical module including a switch movable between on and off positions, the mechanism comprising: a switch guard, mounted to the module, movable between safe and working positions, the switch being retained in its off position when the switch guard is in its safe position, the switch being free to move between its on and off positions when the switch guard is in its working positions; and actuator means, pivotally mounted to the electrical module for rotary movement in insertion and retraction rotary directions, for simultaneously (a) moving the switch guard between its safe and working positions, and (b) moving the module between fully mounted and at least partially dismounted positions as the first and second connectors move between connected and disconnected conditions.

Claim 17

The improved mechanism of claim 13 further comprising an interlock surface on the electrical unit, the actuator means including means for engaging the interlock surface to translate the rotary movement of the actuator into movement of the module between the fully mounted and at least partially dismounted positions.

Claim 18

The improved mechanism of claim 14 wherein the actuator means includes a finger opening and a thumb drive extending radially from the finger opening for one-handed manipulation of the actuator means.

Claim 19

The improved mechanism of claim 15 wherein the actuator means further comprises means for applying the actuator means to the switch guard, the means for applying being configured to allow the distance between the interlock surface and the second connector to vary within predetermined limits without affecting the operability of the mechanism.

Claim 20

The improved mechanism of claim 15 further comprising means for compensating for tolerance build-up among the positions of the interlock surface, the first connector and the second connector.

Claim 21

The improved mechanism of claim 13 further comprising means for biasing the switch guard towards one of the safe and working positions.

Claim 22

The improved mechanism of claim 18 wherein the biasing means resiliently biases the switch guard towards the working position.

Claim 23

The improved mechanism of claim 19 wherein the actuator means includes a cam surface against which the switch guard is biased by the biasing means.