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US4882232A Expired / Lapsed US ⏱️ 0.0 years remaining

Porous metal structure and method of manufacturing of said structure

Assignee: FINANCIERE SORAPEC
•
Filing: 1988-06-08
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Granted: 1989-11-21
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Expires: 2008-06-08
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Abstract

Abstract A method of fabrication of porous metal structures as applicable to the manufacture of supports for electrodes, catalysts, filters or sound insulators. A porous structure is fabricated from a support consisting of a felt, a woven or reticulated structure in accordance with the following steps: (a) initial metallization of the support; (b) chemical and/or electrochemical metallization if so required; (c) removal of the support if necessary. The distinctive feature of the invention lies in the fact that the initial metallization step consists of metallization in vacuum.

Inventors

  • 👤 Bernard Bugnet
  • 👤 Denis Doniat

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 06:44
CPC Classifications
H; H01; H01M; H01M4/00; H01M4/02; H01M4/64; H01M4/70; H01M4/72; H01M4/74; H01M4/747; C; C23; C23C; C23C18/00; C23C18/16; C23C18/1601; C23C18/1633; C23C18/1646; C23C18/1648; C23C18/18; C23C18/20; C23C18/2006; C23C18/2046; C23C18/2053; C23C18/206; C25; C25D; C25D1/00; C25D1/08; H01M4/80; H01M4/806; B; B01; B01J; B01J37/00; B01J37/34; B01J37/348; H01M4/808; Y; Y02; Y02E; Y02E60/00; Y02E60/10; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12479

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 126 words
A method of fabrication of a metallized porous structure from an organic porous support having a three-dimensional lattice network with an open pore volume higher than 80% which defines a plurality of pores substantially in communication with each other, which comprises the step of premetallizing said support under vacuo by cathode sputtering with a metal or alloy which is a member selected from the group consisting of platinum, platinum-base alloys, nickel, chromium, iron, copper, gold, silver, tin, aluminum, titanium, zinc, brass, bronze, a ferrochromium alloy and a mixture thereof, thereby depositing on said support a continuous layer of 0.05 micron to 1 micron of said metal or alloy and then applying at least one metal layer of copper or nickel by a chemical or electrochemical process.
Claim 2
Independent Claim 126 words
A method of fabrication of a metallized porous structure from an organic porous support having a three-dimensional lattice network with an open pore volume higher than 80% which defines a plurality of pores substantially in communication with each other, which comprises the step of premetallizing said support under vacuo by cathode sputtering with a metal or alloy which is a member selected from the group consisting of platinum, platinum-base alloys, nickel, chromium, iron, copper, gold, silver, tin, aluminum, titanium, zinc, brass, bronze, a ferrochromium alloy and a mixture thereof, thereby depositing on said support a continuous layer of 0.05 micron to 1 micron of said metal or alloy and then applying at least one metal layer of copper or nickel by a chemical or electrochemical process.
Claim 3
Dependent Claim 25 words
The method according to claim 1 wherein prior to the step of premetallizing, the pores of said support have been opened by an uncapping operation.
Claim 4
Dependent Claim 20 words
The method according to claim 1 wherein in said premetallizing step a layer of copper, nickel or brass is deposited.
Claim 5
Dependent Claim 26 words
The method according to claim 1 wherein the support is made of a synthetic polymer which is a polyester, a polyamide, a polyurethane or a polyether.
Claim 6
Dependent Claim 24 words
An electrode support for a nickel, cadmium, iron or lead electrode made of the metallized porous structure produced by the method of claim 1.

References Cited (Backward Citations)

US3549505A Cited
US3694325A Cited
US3871411A Cited
US4461689A Cited
US4544468A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-11-20 1993-05-22 1993-11-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-11-20 1997-05-22 1997-11-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-11-20 2001-05-22 2001-11-21 $7700.00 Window Closed / Lapsed

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