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US4880116A Expired / Lapsed US ⏱️ 0.0 years remaining

Robotic accessible wafer shipper assembly

Assignee: Fluoroware Inc
•
Filing: 1988-05-20
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Granted: 1989-11-14
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Expires: 2008-05-20
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Abstract

Abstract A robotic accessible wafer shipper assembly comprises a shipper base, a wafer carrier which supports the disks within the base, and a shipper cover which mates with the base and wafer carrier in latching attachment. The base, carrier and cover are provided with certain specific design features which allow them to be handled, as a completely assembled package, by its constituent components and is assembled and disassembled entirely by robotics.

Inventors

  • 👤 Robert D. Kos

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 00:18
CPC Classifications
H; H10; H10P; H10P72/00; H10P72/10; H10P72/19; H10P72/1911; H10P72/1912; B; B65; B65D; B65D25/00; B65D25/02; B65D25/10; B65D25/107; H10P72/1914

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 413 words
A wafer shipper assembly comprising: (a) a shipper base including a generally rectangular floor member having walls angled upwardly and slightly outwardly from the floor to a generally rectangular shaped rim, interior vertical corner indentations, an interior vertical bar indentation in an end wall, exterior recesses generally conforming to the corner indentations and the bar indentation extending from the floor to about the mid-height of the base, the walls generally conforming to the shape of the rim from the rim to about the mid-height of the base, thereby forming exteriorly accessible ledges at each corner of the base at about the mid-height of the base and one part of a two part latching arrangement on each of two opposite walls; (b) a generally rectangular carrier including an exteriorly projecting bay shaped rear face and an open letter-H configured front face securing outer edges of mirror-image side faces, interiorly extending wafer supporting spacers in the side faces for supporting a plurality of wafers in upright parallel spaced apart axial alignment, vertical wings angled outwardly from outer edges of the front and rear faces extending up from about the mid-height of the carrier, registration bars on outer edges of the front face extending down from about the mid-height of the carrier; and (c) a shipper cover including a generally rectangular top member having a plurality of wafer engaging and supporting members in cooperating alignment with the wafer supporting spacers in the carrier, four walls angled downwardly and slightly outwardly from the top member and a second part of a two part latching arrangement on each of two on opposite walls in cooperating alignment with said one part of a two part latching arrangement on the shipper base; so that the wafer carrier is received within the shipper base with registration bars cooperating with the bar end indentation to insure one-way alignment of the wafer carrier within the shipper base, and the shipper cover is received by the shipper base containing the wafer carrier with the wafer supporting members in the cover cooperating with the wafer supporting spacers in the carrier to provide upright parallel spaced apart axial alignment of wafers, and with one part of a two part latching arrangement on the cover cooperating with a second part of a two part latching arrangement on the shipper base to provide latching engagement of the shipper cover with the shipper base containing the wafer carrier, thus providing a secure package for transportation and storage of wafers.
Claim 2
Dependent Claim 413 words
A wafer shipper assembly comprising: (a) a shipper base including a generally rectangular floor member having walls angled upwardly and slightly outwardly from the floor to a generally rectangular shaped rim, interior vertical corner indentations, an interior vertical bar indentation in an end wall, exterior recesses generally conforming to the corner indentations and the bar indentation extending from the floor to about the mid-height of the base, the walls generally conforming to the shape of the rim from the rim to about the mid-height of the base, thereby forming exteriorly accessible ledges at each corner of the base at about the mid-height of the base and one part of a two part latching arrangement on each of two opposite walls; (b) a generally rectangular carrier including an exteriorly projecting bay shaped rear face and an open letter-H configured front face securing outer edges of mirror-image side faces, interiorly extending wafer supporting spacers in the side faces for supporting a plurality of wafers in upright parallel spaced apart axial alignment, vertical wings angled outwardly from outer edges of the front and rear faces extending up from about the mid-height of the carrier, registration bars on outer edges of the front face extending down from about the mid-height of the carrier; and (c) a shipper cover including a generally rectangular top member having a plurality of wafer engaging and supporting members in cooperating alignment with the wafer supporting spacers in the carrier, four walls angled downwardly and slightly outwardly from the top member and a second part of a two part latching arrangement on each of two on opposite walls in cooperating alignment with said one part of a two part latching arrangement on the shipper base; so that the wafer carrier is received within the shipper base with registration bars cooperating with the bar end indentation to insure one-way alignment of the wafer carrier within the shipper base, and the shipper cover is received by the shipper base containing the wafer carrier with the wafer supporting members in the cover cooperating with the wafer supporting spacers in the carrier to provide upright parallel spaced apart axial alignment of wafers, and with one part of a two part latching arrangement on the cover cooperating with a second part of a two part latching arrangement on the shipper base to provide latching engagement of the shipper cover with the shipper base containing the wafer carrier, thus providing a secure package for transportation and storage of wafers.
Claim 3
Dependent Claim 48 words
The assembly of claim 1 wherein the shipper base is further provided with a cover positioning lip extending upwards from the rim of the shipper base in cooperating alignment with a base positioning lip on the shipper cover extending vertically downward from the walls of the shipper cover.
Claim 4
Dependent Claim 46 words
The assembly of claim 1 wherein the shipper base is further provided with registration teeth in the floor member in cooperating alignment with registration notches on bottom edges of the carrier side faces to assure proper alignment when the carrier is lowered into the shipper base.
Claim 5
Dependent Claim 63 words
The assembly of claim 1 wherein top edges of the side faces of the carrier are angled outwardly and provided with registration posts and registration holes for robotic alignment of the disk carrier, and manipulation slits are provided in top edges of the side faces of the disk carrier for robotically lowering the carrier into and removing the carrier from the shipper base.
Claim 6
Dependent Claim 22 words
The assembly of claim 1 wherein the two part latching arrangement is a latch fork and a set of latch receiving slots.
Claim 7
Dependent Claim 62 words
The assembly of claim 5 wherein the latch fork is comprised of tines and the set of latch receiving slots are further provided with tine locators to urge the tines into a slightly biasing distortion when the cover is robotically lowered into position over the base containing the carrier, providing secure latching engagement of the cover with the base containing the carrier.
Claim 8
Dependent Claim 35 words
The assembly of claim 1 wherein the wafer engaging and supporting members in the cover are at least one parallel pair of rows of downwardly extending dentate leaves molded into the top of the carrier.
Claim 9
Dependent Claim 46 words
The assembly of claim 1 wherein like assembly packages are securely stackable with each other, with the floor member of the shipper base of a first assembly package nesting inside the depression on the top member of a cover of a second like shipper assembly package.
Claim 10
Dependent Claim 27 words
An assembly according to claim 1 wherein shipper covers of the like packages are nestable when empty and shipper bottoms of like packages are nestable when empty.
Claim 11
Dependent Claim 27 words
An assembly according to claim 1 wherein the wafer shipper assembly has a smooth exterior for enclosing the disk shipper assembly with shrink wrap or sealing tape.
Claim 12
Dependent Claim 60 words
An assembly according to claim 1 wherein the wafer carrier has at least one index notch on the bottom wall thereof constructed and arranged for engaging a cooperative floor member projecting from the floor of the shipper base and wherein the wafer carrier is not otherwise in contact with the shipper base or shipper cover of the wafer shipper assembly.
Claim 13
Dependent Claim 26 words
An assembly according to claim 6, wherein at least one of the latch receiving slots is provided with a wash cut-out to facilitate drying when washed.
Claim 14
Dependent Claim 39 words
An assembly according to claim 7, provided with two alternating parallel pairs of rows of staggered downwardly extending dentate leaves, such that a pair of leaves contacts each wafer and each row pair of leaves contacts every other wafer.

References Cited (Backward Citations)

US4493418A Cited
US4557382A Cited
US4555024A Cited
US4687097A Cited
US4747488A Cited
US4752007A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-11-13 1993-05-15 1993-11-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-11-13 1997-05-15 1997-11-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-11-13 2001-05-15 2001-11-14 $7700.00 Window Closed / Lapsed

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