Claims Analysis
Total Claims: 12
Claim 1
Independent Claim
310 words
In a process for the production of translucent soap wherein a blend of tallow fat and coconut oil or other fats and oils useful in the production of soap or the corresponding fatty acids derived therefrom are saponified or neutralized, with the resulting neat soap being dried, amalgamated, refined and formed in bars, the improvement comprising: conducting the saponification or neutralization with a mixture of from about 90-95% sodium hydroxide and from about 5-10% of potassium hydroxide, adding to the resulting neat soap from about 0.8 to about 2.1% of glycerin, from about 1.2 to about 2.0% of a superfatting agent and from about 0 to about 1.2% of a polyethylene glycol having a molecular weight of about 600, the foregoing percentages being based on the weight of the neat soap, drying said neat soap to a moisture level of from about 14% to about 18%, thereafter passing the dried soap through a refining plodder provided with a screen having hole sizes no greater than 0.8 mm., subjecting the refined soap to amalgamation where a non-aqueous slurry containing polyethylene glycol having an average molecular weight of about 600 and additional glycerin is added to and mixed with said soap, the amount of said polyethylene glycol added to said soap being from about 2.5 to about 4.5% by weight of said soap including any of said polyethylene glycol that is added to said neat soap, the amount of glycerin so added being at least about 0.5% by weight of said soap with the total amount of glycerin in said soap including that added to the heat soap not exceeding 3.5% of the weight of said soap, subjecting said soap to refining using a screen having openings no greater than about 0.8 mm. and thereafter compacting and extruding said soap in a continuous log which can be cut and stamped into bars.
Claim 2
Dependent Claim
310 words
In a process for the production of translucent soap wherein a blend of tallow fat and coconut oil or other fats and oils useful in the production of soap or the corresponding fatty acids derived therefrom are saponified or neutralized, with the resulting neat soap being dried, amalgamated, refined and formed in bars, the improvement comprising: conducting the saponification or neutralization with a mixture of from about 90-95% sodium hydroxide and from about 5-10% of potassium hydroxide, adding to the resulting neat soap from about 0.8 to about 2.1% of glycerin, from about 1.2 to about 2.0% of a superfatting agent and from about 0 to about 1.2% of a polyethylene glycol having a molecular weight of about 600, the foregoing percentages being based on the weight of the neat soap, drying said neat soap to a moisture level of from about 14% to about 18%, thereafter passing the dried soap through a refining plodder provided with a screen having hole sizes no greater than 0.8 mm., subjecting the refined soap to amalgamation where a non-aqueous slurry containing polyethylene glycol having an average molecular weight of about 600 and additional glycerin is added to and mixed with said soap, the amount of said polyethylene glycol added to said soap being from about 2.5 to about 4.5% by weight of said soap including any of said polyethylene glycol that is added to said neat soap, the amount of glycerin so added being at least about 0.5% by weight of said soap with the total amount of glycerin in said soap including that added to the heat soap not exceeding 3.5% of the weight of said soap, subjecting said soap to refining using a screen having openings no greater than about 0.8 mm. and thereafter compacting and extruding said soap in a continuous log which can be cut and stamped into bars.
Claim 3
Dependent Claim
20 words
The process of claim 1 wherein the moisture level of said dried soap is from about 14% to about 16%.
Claim 4
Dependent Claim
98 words
The process of claim 1 wherein a planar reflective material is added to said soap during amalgamation and wherein the compacting and extruding of said soap is in an extrusion plodder having an extrusion worm mounted to a worm support having openings therein, and a compaction plate mounted adjacent to said support, said compaction plate being provided with series of openings through which said soap is forced, and wherein the ratio of the total open area of said worm support to the total amount of the openings of said compaction plate is from about 2:1 to about 3:1.
Claim 5
Dependent Claim
11 words
The process of claim 3 wherein said ratio is about 2.6:1.
Claim 6
Dependent Claim
11 words
The process of claim 3 wherein said planar material is mica.
Claim 7
Dependent Claim
28 words
The process of claim 1 wherein the amount of said polyethylene glycol added to said soap is from about 3.0 to about 4.0% by weight of said soap.
Claim 8
Dependent Claim
266 words
A process for the production of translucent bar soap having a striated pattern comprising saponifying a blend of tallow and coconut fatty acids with an alkali mixture of sodium hydroxide and potassium hydroxide, adding from about 0.8 to about 2.1% glycerin and from about 1.2 to about 2.0% superfatting agent to the resulting neat soap, the foregoing percentages being based on the weight of the neat soap, drying said neat soap to a moisture level of from about 14% to about 18%, subjecting the dried soap to amalgamation wherein a slurry containing polyethylene glycol with an average molecular weight of 600, additional glycerin and a planar reflective material are added to and mixed with said soap, the amount of said polyethylene glycol added to said soap being from about 2.5 to about 4.5% by weight of said soap and the amount of glycerin so added being at least about 0.5% by weight of said soap with the total amount of glycerin in said soap not exceeding 3.5% by weight of said soap, subjecting said soap to refining using a screen having openings no greater than about 0.8 mm., and thereafter compacting and extruding said soap in an extrusion plodder having an extrusion worm mounted to a worm support having openings therein, and a compaction plate mounted adjacent to said support, said compaction plate being provided with a series of openings through which said soap is forced, and wherein the ratio of the total open area of said worm support to the total area of the openings in said compaction plate is from 2:1 to about 3:1.
Claim 9
Dependent Claim
266 words
A process for the production of translucent bar soap having a striated pattern comprising saponifying a blend of tallow and coconut fatty acids with an alkali mixture of sodium hydroxide and potassium hydroxide, adding from about 0.8 to about 2.1% glycerin and from about 1.2 to about 2.0% superfatting agent to the resulting neat soap, the foregoing percentages being based on the weight of the neat soap, drying said neat soap to a moisture level of from about 14% to about 18%, subjecting the dried soap to amalgamation wherein a slurry containing polyethylene glycol with an average molecular weight of 600, additional glycerin and a planar reflective material are added to and mixed with said soap, the amount of said polyethylene glycol added to said soap being from about 2.5 to about 4.5% by weight of said soap and the amount of glycerin so added being at least about 0.5% by weight of said soap with the total amount of glycerin in said soap not exceeding 3.5% by weight of said soap, subjecting said soap to refining using a screen having openings no greater than about 0.8 mm., and thereafter compacting and extruding said soap in an extrusion plodder having an extrusion worm mounted to a worm support having openings therein, and a compaction plate mounted adjacent to said support, said compaction plate being provided with a series of openings through which said soap is forced, and wherein the ratio of the total open area of said worm support to the total area of the openings in said compaction plate is from 2:1 to about 3:1.
Claim 10
Dependent Claim
45 words
The process of claim 7 wherein said soap contains from about 3.0% to about 4.0% of said glycol by weight of said soap and wherein the total amount of glycerin in said soap is from about 1.3% to about 3.5% by weight of said soap.
Claim 11
Dependent Claim
25 words
The process of claim 8 wherein said fatty acids are a blend of from about 70-85% tallow acids to from about 15-30% coconut fatty acids.
Claim 12
Dependent Claim
127 words
The process of claim 7 wherein said fatty acids are a blend of 80% tallow acids and 20% coco acids, said alkali is a blend of 95% NaOH and 5% KOH, said neat soap contains 0.6% salt, 1.6% glycerin and 2.1% stearic acid, said neat soap being dried to a moisture level of about 16%, said dried soap thereafter being pre-refined and then amalgamated with a non-aqueous slurry containing 3.8% of polyethylene glycol having an average molecular weight of 600, 0.5% glycerin and 0.25% of mica platelets, and a colorant, thereafter refining said soap using screens having 0.5 mm. openings, and wherein the ratio of the total open area of said worm support to the total area of the openings in said compaction plate is about 2.6:1.