Electrical device having improved leads for surface mounting on a circuit board

Claim 2

An electrical device which is intended to be surface mounted on a circuit board surface, the device comprising an insulating body having a mounting surface which is opposed to, and proximate to, the circuit board surface when the device is mounted on the circuit board surface, a side surface which extends transversely of the mounting surface, and a plurality of spaced apart leads which extend from the side surface, each of the leads having an adjacent portion which is adjacent to the side surface and an end portion which extends away from the side surface, the end portions having contact portions which are connected to circuit board conductors when the device is mounted on the circuit board surface, the device being characterized in that: the side surface has locating stop portions and each lead has a lead locating portion which adjoins its end portion, the lead locating portions being resiliently biased against the locating stop portions when in the unconnected condition of the device, whereby, the lead locating portions are coplanar by virtue of their being against the locating stop portions, and the end portions are maintained in coplanar aligned relationship by the lead locating portions.

Claim 3

A device as set forth in claim 1 characterized in that each lead has a spring portion which is adjacent to its lead locating portion, the spring portion functioning resiliently to bias the lead locating portion against the associated locating stop portion.

Claim 4

A device as set forth in claim 2 characterized in that lip means are provided on the side surface, the lip means being spaced from the side surface, the locating stop portions being on the lip means.

Claim 5

A device as set forth in claim 3 characterized in that the locating stop portions are edges on the lip means.

Claim 6

A device as set forth in claim 3 characterized in that the locating stop portions are inclined surfaces on the lip means.

Claim 7

A device as set forth in claim 2 characterized in that the insulating body has recess means on the side surface thereof, the spring portion of each lead being in the recess means.

Claim 8

A device as set forth in claim 6 characterized in that the recess means has opposed first and second recess surfaces, the first recess surface being proximate to the mounting surface, the second recess surface being remote from the mounting surface, the recess means having a recess mouth and first and second lip portions which adjoin the first and second recess surfaces respectively, the spring portion of each lead being in the recess means, the locating stop portions being on the first lip portion.

Claim 9

A device as set forth in claim 7 characterized in that the first lip portions are inclined towards the mounting surface of the insulating body.

Claim 10

A device as set forth in claim 8 characterized in that the spring portion of each lead is generally U-shaped and has a first arm, a second arm, and a bight portion, the first arm being proximate to the first recess surface, the second arm being proximate to the second recess surface.

Claim 11

A device as set forth in claim 9 characterized in that each lead has a transition section between its adjacent portion and its spring portion, the transition section being bent around the second lip portion and merging with the second leg portion.

Claim 12

An electrical device which is intended to be surface mounted on a circuit board surface, the device comprising an insulating body having a mounting surface which is opposed to, and proximate to, the circuit board surface when the device is mounted on the circuit board surface, a side surface which extends transversely of the mounting surface, and a plurality of spaced apart leads which extend from the side surface, each of the leads having an adjacent portion which is adjacent to the side surface and an end portion which extends away from the side surface, the end portions having contact portions which are connected to circuit board conductors when the device is mounted on the circuit board surface, the device being characterized in that: the insulating body has recess means on the side surface, the recess means having opposed first and second recess surfaces which extend normally of the side surface, the first recess surface being proximate to the mounting surface, the second recess surface being remote from the mounting surface, the recess means having a recess mouth and having first and second lip portions which adjoin the first and second recess surfaces respectively, each lead has a re-entrant intermediate portion between its end portion and its adjacent portion, the re-entrant portions extending from the adjacent portions into the recess means and out of the recess means to the end portion, the re-entrant portions being compressed U-shaped springs and resiliently biasing the first arm portion against the first lip portion whereby, the end portions of the conductors, including the contact portions, are coplanar and all of the contact portions will be against the circuit board conductors when the device is placed on the circuit board surface.

Claim 13

An electrical device which is intended to be surface mounted on a circuit board surface, the device comprising an insulating body having a mounting surface which is opposed to, and proximate to, the circuit board surface when the device is mounted on the circuit board surface, a side surface which extends transversely of the mounting surface, and a plurality of spaced apart leads which extend from the side surface, each of the leads having an adjacent portion which is adjacent to the side surface and an end portion which extends away from the side surface, the end portions having contact portions which are connected to circuit board conductors when the device is mounted on the circuit board surface, the device being characterized in that: the insulating body has recess means on the side surface, the recess means having opposed first and second recess surfaces which extend normally of the side surface, the first recess surface being proximate to the mounting surface, the second recess surface being remote from the mounting surface, the recess means having a recess mouth and having first and second lip portions which adjoin the first and second recess surfaces respectively, each lead has a re-entrant intermediate portion between its end portion and its adjacent portion, the re-entrant portions extending from the adjacent portions into the recess means and out of the recess means to the end portion, the re-entrant portions being compressed U-shaped springs and resiliently biasing the first arm portion against the first lip portion whereby, the end portions of the conductors, including the contact portions, are coplanar and all of the contact portions will be against the circuit board conductors when the device is placed on the circuit board surface.

Claim 14

A device as set forth in claim 11 characterized in that the device is an electrical connector.

Claim 15

A device as set forth in claim 11 characterized in that the first and second recess surfaces extend substantially parallel to the mounting surface.

Claim 16

A device as set forth in claim 11 characterized in that each U-shaped spring has a first arm, a second arm, and a bight portion, the first arm being proximate to the fist recess surface, the second arm being proximate to the second recess surface.

Claim 17

A device as set forth in claim 14 characterized in that the first lip portion has an edge, the first arm of each spring being resiliently biased against the edge.

Claim 18

A device as set forth in claim 14 characterized in that each lead has a transition section between its adjacent portion and its U-shaped spring, the transition section being bent around the second lip portion and merging with the second leg portion.

Claim 19

A device as set forth in claim 16 characterized in that the first lip portion in an inclined surface which intersects the first recess surface, the end portion of each lead extending from the side surface at the angle of inclination of the inclined surface.

Claim 20

An electrical device, such as a modular jack, which is intended to be mounted on a circuit board surface, the device comprising an insulating housing having a mounting surface which is opposed to, and against, the circuit board surface when the device is mounted thereon, a top wall, a mating face, a rear side surface, and oppositely directed endwalls, the mating face having a plug receiving opening extending therein for reception of a modular plug, a plurality of stamped and formed conductors, each of the conductors having a spring arm contact portion which is within the plug receiving opening, an intermediate portion which extends along the top wall to the rear side surface, and a lead portion which extends along, and laterally away from, the rear side surface, the device being characterized in that: the insulating body has recess means on the side surface, the recess means having opposed first and second recess surfaces which extend normally of the side surface, the first recess surface being proximate to the mounting surface, the second recess surface being remote from the mounting surface, the recess means having a recess mouth and having first and second lip portions which adjoin the first and second recess surfaces respectively, the lead portion of each lead comprises an adjacent portion, a spring portion, and an end portion, the adjacent portion extending from the top wall to the second lip portion, the end portion extending away from the first lip portion and being inclined past the mounting surface, the spring portion of each lead being within the recess means and being compressed, the spring portion serving to bias the end portion against the first lip portion.

Claim 21

An electrical device, such as a modular jack, which is intended to be mounted on a circuit board surface, the device comprising an insulating housing having a mounting surface which is opposed to, and against, the circuit board surface when the device is mounted thereon, a top wall, a mating face, a rear side surface, and oppositely directed endwalls, the mating face having a plug receiving opening extending therein for reception of a modular plug, a plurality of stamped and formed conductors, each of the conductors having a spring arm contact portion which is within the plug receiving opening, an intermediate portion which extends along the top wall to the rear side surface, and a lead portion which extends along, and laterally away from, the rear side surface, the device being characterized in that: the insulating body has recess means on the side surface, the recess means having opposed first and second recess surfaces which extend normally of the side surface, the first recess surface being proximate to the mounting surface, the second recess surface being remote from the mounting surface, the recess means having a recess mouth and having first and second lip portions which adjoin the first and second recess surfaces respectively, the lead portion of each lead comprises an adjacent portion, a spring portion, and an end portion, the adjacent portion extending from the top wall to the second lip portion, the end portion extending away from the first lip portion and being inclined past the mounting surface, the spring portion of each lead being within the recess means and being compressed, the spring portion serving to bias the end portion against the first lip portion.

Claim 22

An electrical device as set forth in claim 18 characterized in that the mounting surface has means thereon for securing the housing to a circuit board with the mounting surface substantially against the circuit board surface whereby, upon mounting the device on a circuit board, the end portions of the leads are flexed away from the first lip portions and are resiliently biased against terminal pads on the circuit board surface.

Claim 23

An electrical device as set forth in claim 19 characterized in that the spring portion of each lead portion is generally U-shaped and comprises a first arm, a second arm, and a bight, the first arm being proximate to the first recess surface, the second arm being proximate to the second recess surface, each lead portion having a transition section between its spring portion and its adjacent portion, the transition portion being wrapped around the second lip portion.

Claim 24

An electrical connector for surface mount interconnection to terminal pads on printed circuit boards, comprising: an insulative housing means having a mating face and a mounting face, the housing means further comprising means for lateral and coplanar alignment of electrical terminals within the housing, the alignment means comprising a recess formed within the housing means including a flange and two walls which are transverse to the flange; and electrical terminal means including a contact portion for interconnection to a complementary connector and lead portions for interconnection to the surface of the printed circuit board, the lead portions of the terminal means having side edges in engagement with the surfaces of the two walls, the lead portions being disposed within the alignment means at an acute angle relative to the flange which provides a long span of engagement between the lead portions and the two walls providing for lateral alignment of free ends of the lead portions; the lead portions arranged at a precise acute angle and in a contacting relation with the flange providing for coplanarity of the lead ends.

Claim 25

An electrical connector for surface mount interconnection to terminal pads on printed circuit boards, comprising: an insulative housing means having a mating face and a mounting face, the housing means further comprising means for lateral and coplanar alignment of electrical terminals within the housing, the alignment means comprising a recess formed within the housing means including a flange and two walls which are transverse to the flange; and electrical terminal means including a contact portion for interconnection to a complementary connector and lead portions for interconnection to the surface of the printed circuit board, the lead portions of the terminal means having side edges in engagement with the surfaces of the two walls, the lead portions being disposed within the alignment means at an acute angle relative to the flange which provides a long span of engagement between the lead portions and the two walls providing for lateral alignment of free ends of the lead portions; the lead portions arranged at a precise acute angle and in a contacting relation with the flange providing for coplanarity of the lead ends.

Claim 26

The connector of claim 21 wherein the lead portions are spring biased against a lip portion of the flange.