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US4866110A Expired / Lapsed US ⏱️ 0.0 years remaining

Thermoplastic compositions, resin molded product for vehicle lining and method for manufacturing the same

Assignee: HAN I1 E'WHA Co Ltd A CORP OF KOREA
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Filing: 1987-07-09
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Granted: 1989-09-12
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Expires: 2007-07-09
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Abstract

Abstract A thermoplastic molded product useful in vehicle linings such as door trim, shelf covering and package trays is formed from a resin into a thin plate. The product is formed from a substantially uniform admixture of from about 50 to 60 weight percent of a polypropylene, from 30 to 35 weight percent of a wood flour, from 2 to 3 weight percent of a leather powder, from 2 to 3 weight percent of a defatted rice bran powder, from 2 to 3 weight percent of an asbestos fiber, from 2 to 2.5 weight percent of a waste cotton, from 1.7 to 2.3 weight percent of a chopped glass fiber, and from 0.8 to 1.2 weight percent of a calcined diatomaceous earth.

Inventors

  • 👤 Chang Y. Lee

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 17:10
CPC Classifications
C; C08; C08K; C08K7/00; C08K7/02; C08K7/04; C08K7/10; C08K7/12; C08K3/00; C08K3/34; C08K3/36; C08K7/14; C08L; C08L23/00; C08L23/02; C08L23/10; C08L23/12; C08L89/00; C08L89/04; C08L89/06; C08L97/00; C08L97/02

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 74 words
A thermoplastic composition for use in molding a vehicle lining or the like comprising a mixture of about 50 to about 60 weight percent of polypropylene, about 30 to about 35 weight percent wood flour, about 2 to about 3 weight percent defatted rice bran powder, about 2 to about 3 weight percent asbestos, about 1.7 to about 4.0 weight percent glass fiber and about 0.8 to about 1.2 weight percent calcined diatomaceous earth.
Claim 2
Dependent Claim 74 words
A thermoplastic composition for use in molding a vehicle lining or the like comprising a mixture of about 50 to about 60 weight percent of polypropylene, about 30 to about 35 weight percent wood flour, about 2 to about 3 weight percent defatted rice bran powder, about 2 to about 3 weight percent asbestos, about 1.7 to about 4.0 weight percent glass fiber and about 0.8 to about 1.2 weight percent calcined diatomaceous earth.
Claim 3
Dependent Claim 60 words
A thermoplastic composition for use in molding a vehicle lining or the like according to claim 1 in which the composition includes about 2 to about 3 weight percent leather powder and about 2.0 to about 2.5 weight percent cotton and in which the glass fiber is chopped and in the range of about 1.7 to about 2.3 weight percent.
Claim 4
Dependent Claim 61 words
A thermoplastic composition for use in molding a vehicle lining or the like according to claim 1 in which the composition includes about 60 weight percent polypropylene, about 30 weight percent wood flour, about 1.5 weight percent calcined diatomaceous earth, about 1.5 weight percent defatted rice bran powder, about 4 weight percent chopped glass fiber and about 3 weight percent asbestos.
Claim 5
Dependent Claim 73 words
A thermoplastic composition for use in molding a vehicle lining or the like according to claim 2 in which the composition includes about 55.0 weight percent polypropylene, about 31.5 weight percent wood flour, about 3.25 weight percent defatted rice bran powder, about 2.5 weight percent asbestos fiber, about 2.5 weight percent leather powder, about 2.25 weight percent cotton, about 2.0 weight percent chopped glass fiber and about 1.0 weight percent calcined diatomaceous earth.
Claim 6
Dependent Claim 20 words
A thermoplastic product for use as a vehicle lining or the like molded from the composition according to claim 2.
Claim 7
Dependent Claim 19 words
A thermoplastic product for use as a vehicle lining or the like molded from the composition of claim 4.
Claim 8
Independent Claim 114 words
A method for manufacturing thermoplastic products for use in vehicle linings or the like comprising the steps of: (a) providing the following ingredients in the following amounts: 50 to 60 weight percent of polypropylene; 30 to 35 weight percent wood flour, 2 to 3 weight percent leather powder, 2 to 3 weight percent defatted rice bran, 2 to 3 weight percent of chopped glass fiber and 0.8 to 1.2 weight percent of calcined diatomaceous earth; (b) mixing the ingredients from step(a) in a mixture under shear at an elevated temperature; and (c) forcing the heated mixture from step (b) through a heated die at about 190°-200° C. to thereby form a sheet like structure.
Claim 9
Independent Claim 114 words
A method for manufacturing thermoplastic products for use in vehicle linings or the like comprising the steps of: (a) providing the following ingredients in the following amounts: 50 to 60 weight percent of polypropylene; 30 to 35 weight percent wood flour, 2 to 3 weight percent leather powder, 2 to 3 weight percent defatted rice bran, 2 to 3 weight percent of chopped glass fiber and 0.8 to 1.2 weight percent of calcined diatomaceous earth; (b) mixing the ingredients from step(a) in a mixture under shear at an elevated temperature; and (c) forcing the heated mixture from step (b) through a heated die at about 190°-200° C. to thereby form a sheet like structure.
Claim 10
Dependent Claim 59 words
A method for manufacturing thermoplastic products for use in vehicle lining or the like according to claim 7 in which step (b) is carried out in an extruder-mixer having a screw temperature of about 180°-190° C.; and in which the mixture from step (b) is extruded through a heated die having a temperature of between 190° to 200° C.
Claim 11
Dependent Claim 40 words
A method for manufacturing thermoplastic products for use in vehicle linings or the like according to claim 7 which includes the steps of forming the sheet like material from step (c) to a predetermined form and cooling the formed structure.
Claim 12
Dependent Claim 29 words
A thermoplastic composition for use in molding a vehicle lining or the like according to claim 4, in which the polypropylene has an average molecular weight of about 800,000.

References Cited (Backward Citations)

US4686257A Cited
US4746688A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-09-11 1993-03-13 1993-09-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-09-11 1997-03-13 1997-09-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-09-11 2001-03-13 2001-09-12 $7700.00 Window Closed / Lapsed

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