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US4865649A Expired / Lapsed US ⏱️ 0.0 years remaining

Coating solution for forming a silica-based coating film

Assignee: Tokyo Ohka Kogyo Co Ltd
•
Filing: 1988-11-30
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Granted: 1989-09-12
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Expires: 2008-11-30
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Abstract

Abstract The coating solution of the invention is useful for forming a silica-based coating layer on a substrate such as semiconductor silicon wafers in the manufacturing process of semiconductor devices such as VLSIs. The coating solution is particularly advantageous to smooth a substrate surface having a difference in levels by completely filling the recessed areas. The coating solution is an organic solution of a cohydrolyzate of an alkoxy silane mixture composed of at least two kinds of di-, tri- and tetraalkoxy silane compounds such as a combination of methyl trimethoxy silane and tetramethoxy silane in a specified molar ratio and can be prepared by adding water to an organic solution of these alkoxy silane compounds without using any acid catalyst to effect the cohydrolysis of the silane compounds.

Inventors

  • 👤 Eiichi Kashiwagi
  • 👤 Muneo Nakayama
  • 👤 Akira Hashimoto
  • 👤 Toshihiro Nishimura

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 15:09
CPC Classifications
C; C09; C09D; C09D4/00; C09D183/00; C09D183/04

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 68 words
A coating solution for forming a silica based coating layer which consisting essentially of (A) an organic solvent, and (B) a cohydrolyzate of a mixture of methyl trimethoxy silane and tetramethyoxy silane, said cohydrolyzate having been formed in water in the absence of a catalyst to promote the hydrolysis reaction from a mixture of methyl trimethoxy silane and tetramethoxy silane in a molar ratio of 1:0.5 to 1:5.
Claim 2
Dependent Claim 68 words
A coating solution for forming a silica based coating layer which consisting essentially of (A) an organic solvent, and (B) a cohydrolyzate of a mixture of methyl trimethoxy silane and tetramethyoxy silane, said cohydrolyzate having been formed in water in the absence of a catalyst to promote the hydrolysis reaction from a mixture of methyl trimethoxy silane and tetramethoxy silane in a molar ratio of 1:0.5 to 1:5.
Claim 3
Dependent Claim 33 words
The coating solution as claimed in claim 1 wherein the component (B) is a cohydrolyzate of methyl trimethoxy silane and tetramethoxy silane in a molar ratio in the range from 1:1 to 1:3.
Claim 4
Dependent Claim 35 words
The coating solution as claimed in claim 1 wherein the organic solvent as the component (A) is selected from the group consisting of monohydric alcohols, polyhydric alcohols, monoethers of a polyhydric alcohol and carboxylic acids.
Claim 5
Dependent Claim 81 words
A coating solution for forming a silica based coating layer which is a solution of a cohydrolyzate of methyl trimethoxy silane and tetramethoxy silane in an organic solvent prepared by the steps of: (A) dissolving a mixture of methyl trimethoxy silane and tetramethoxy silane in a molar ratio of from 1:0.5 to 1:5 in an organic solvent, and (B) adding water which is free of any hydrolysis reaction promoting catalyst to the solution to effect cohydrolysis of the methoxy silane compounds.
Claim 6
Dependent Claim 81 words
A coating solution for forming a silica based coating layer which is a solution of a cohydrolyzate of methyl trimethoxy silane and tetramethoxy silane in an organic solvent prepared by the steps of: (A) dissolving a mixture of methyl trimethoxy silane and tetramethoxy silane in a molar ratio of from 1:0.5 to 1:5 in an organic solvent, and (B) adding water which is free of any hydrolysis reaction promoting catalyst to the solution to effect cohydrolysis of the methoxy silane compounds.
Claim 7
Dependent Claim 36 words
The coating solution as claimed in claim 4 wherein the amount of the organic solvent is in the range from 50 to 100 parts by weight per 100 parts by weight of the methoxy silane compounds.
Claim 8
Dependent Claim 42 words
The coating solution as claimed in claim 4 wherein the amount of water added to the methoxy silane solution in step (b) is in the range from 0.5 to 2.0 moles per mole of the alkoxy groups in the methoxy silane compounds.
Claim 9
Dependent Claim 32 words
The coating solution as claimed in claim 4 wherein water is added to the methoxy silane solution in step (b) at a temperature in the range from room temperature to 80° C.
Claim 10
Dependent Claim 32 words
The coating solution as claimed in claim 4 wherein the methoxy silane solution to which water is added in step (b) contains no catalyst for the hydrolysis of the methoxy silane compounds.

References Cited (Backward Citations)

US2450327A Cited
US2618570A Cited
US2699410A Cited
US4605446A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1992-09-11 1993-03-13 1993-09-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1996-09-11 1997-03-13 1997-09-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2000-09-11 2001-03-13 2001-09-12 $7700.00 Window Closed / Lapsed

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